Inverter for producing a true sine wave

• US 20030193821A1
• Filed: 08/08/2002
• Published: 10/16/2003
• Est. Priority Date: 04/10/2002
• Status: Abandoned Application

• Current Assignee: Vector Products Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Vector Products Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Krieger, Michael, Randolph, Bruce
• Application Number:
  US10/214,340
• Publication Number:
  US 20030193821A1
• Time in Patent Office: Days
• US Class Current: 363/25
• CPC Class Codes: H02M 3/3372 of the parallel type
• CPC Class Codes: H02M 7/538 in a push-pull configuration H02M7/5375 takes precedence ; with oscillating arrangements H02M7/53832, H02M7/53846

Abstract

A power inverter includes a transformer having a primary winding with a first and second ends and a tap between the first and second ends for receiving a DC voltage input, and a secondary winding for outputting an output waveform. A comparator compares the output waveform to a reference signal and outputs a correction signal based on the comparison. A controller receives the correction signal and provide a switching signal. The duty cycle of the switching signal is adjusted based on the correction signal. First and second switches are coupled to the first and second ends, respectively, of the primary winding. The first and second switches switch the transformer in accordance with the switching signal so that the output waveform tracks the reference signal.

Claims

1. A power inverter, comprising:

a transformer including a primary winding having first and second ends and a tap between the first and second ends for receiving a DC voltage input, and a secondary winding for outputting an output waveform;

a comparator comparing the output waveform to a reference signal and outputting a correction signal based on the comparison;

a controller receiving the correction signal and providing a switching signal, a duty cycle of the switching signal being adjusted based on the correction signal; and

a first switch coupled to the first end of the primary winding and a second switch coupled to the second end of the primary winding, the first and second switch switching the transformer in accordance with the switching signal so that the output waveform tracks the reference signal.

2. The power inverter of claim 1, wherein the reference signal is a sine wave.

3. The power of inverter of claim 2, wherein the sine wave has a frequency of 60 Hz.

4. The power inverter of claim 1, further comprising a signal generator coupled to the comparator and generating the reference signal.

5. The power inverter of claim 1, wherein the comparator comprises a differential amplifier.

6. The power inverter of claim 1, wherein the switches comprises transistors.

7. The power inverter of claim 2, wherein the switches are switched at a relatively high frequency.

8. The power inverter of claim 7, wherein the relatively high frequency is 50 kHz or greater.

9. The power inverter of claim 1, further comprising a low pass filter coupled to the secondary winding for passing a DC voltage signal that has its amplitude modulated in accordance with a shape of the reference signal, the amplitude modulated DC voltage constituting the output waveform.

10. The power inverter of claim 1, wherein the DC voltage input provides operating power to the controller and the comparator.

11. A power inverter, comprising:

a transformer including a primary winding receiving a DC input at a center tap and a secondary winding outputting an output waveform.

means for generating a reference signal having a desired shape for the output waveform;

means for switching the transformer at a high frequency;

means for comparing the output waveform to the reference signal and for outputting a correction signal based on the comparison; and

means for pulse width modulating the means for switching and for adjusting a duty cycle of the means for switching based on the correction signal, so that the output waveform tracks the reference signal.

12. The power inverter of claim 11, wherein the reference signal is sinusoidal.

13. The power inverter of claim 11, wherein the means for comparing comprises a differential amplifier.

14. The power inverter of claim 11, wherein the means for switching comprise field-effect transistors.

15. The power inverter of claim 11, wherein the switches are switched at a relatively high frequency compared to the frequency of the reference signal.

16. The power inverter of claim 15, wherein the relatively high frequency is greater than or equal to 50 kHz.

17. The power inverter of claim 11, further comprising a low pass filter coupled to the secondary winding for passing a DC voltage signal that has its amplitude modulated in accordance with the shape of the reference signal, the amplitude modulated DC voltage constituting the output waveform.

18. The power inverter of claim 11, wherein the DC input signal provides operating power to the means for comparing and the means for pulse width modulation.

19. A power inverter, comprising:

a step-up transformer having a primary winding, a secondary winding, and a center tap on the primary winding adapted to be coupled to a DC voltage supply;

an FET switch connected at each end of the primary winding;

a sine wave generator producing a low frequency reference signal;

a controller producing a high frequency signal for switching the FET switches at the rate of the high frequency signal to produce a high voltage, high frequency signal on the secondary winding;

a filter coupled on the secondary winding for producing a DC output signal from the high voltage, high frequency signal; and

a comparator having a first input for receiving the low frequency reference signal from the sine wave generator and a second input for receiving a signal corresponding to the stepped up DC voltage and for producing a correcting signal corresponding to a difference between the first and second inputs, wherein

the controller adjusts pulse widths of the high frequency signal based on the correcting signal so that the amplitude of the DC output signal is modulated to vary between a maximum voltage and a minimum voltage at the same frequency as the low frequency reference signal in order to produce a simulated AC signal comprising a true sine wave.

20. In a power inverter, a method for producing a true sine wave output, comprising:

providing a DC input to a center tap of a primary winding of a transformer;

generating a high frequency pulse width modulated (PWM) signal;

applying the high frequency PWM signal to switches at each end of the primary winding of the transformer for switching the transformer on and off at a high frequency to produce a high frequency signal output at a secondary winding of the transformer;

comparing the signal output with a reference signal representing a desired output; and

adjusting the pulse width modulation of high frequency PWM signal depending on the comparison, whereby the signal output is caused to track the reference signal.