Contact-less power transfer

• US 20030210106A1
• Filed: 12/20/2002
• Published: 11/13/2003
• Est. Priority Date: 05/13/2002
• Status: Active Grant

• Current Assignee: Philips IP Ventures B.V. (Koninklijke Philips N.V.)
• Original Assignee: Splashpower Limited
• Inventors: Beart, Pilgrim Giles William, Hay, James Westwood, Cheng, Lily Ka Lai
• Granted Patent: US 6,906,495 B2
• Time in Patent Office: Days
• US Class Current: 333/24R
• CPC Class Codes: H01F 27/245 made from sheets, e.g. grain-oriented H01F27/26 takes precedence
• CPC Class Codes: H01F 27/25 made from strips or ribbons H01F27/26 takes precedence
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 3/02 made from sheets
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H01F 41/0226 from amorphous ribbons
• CPC Class Codes: H01F 41/0233 Manufacturing of magnetic circuits made from sheets magnetic cores made from sheets H01F27/245; soft magnetic alloys in the form of sheets H01F1/16
• CPC Class Codes: H01F 5/003 Printed circuit coils
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields

Abstract

A system and method for transferring power does not require direct electrical conductive contacts. There is provided a primary unit having a power supply and a substantially laminar surface having at least one conductor that generates an electromagnetic field when a current flows therethrough and having an active area defined within a perimeter of the surface, the at least one conductor being arranged such that electromagnetic field lines generated by the at least one conductor are substantially parallel to the plane of the surface within the active area; and at least one secondary device including at least one conductor that may be wound about a core; wherein the active area has a perimeter large enough to surround the conductor or core of the at least one secondary device in any orientation thereof substantially parallel to the surface of the primary unit in the active area, such that when the at least one secondary device is placed on or in proximity to the active area in a predetermined orientation, the electromagnetic field induces a current in the at least one conductor of the at least one secondary device.

Claims

1. A system for transferring power without requiring direct electrical conductive contacts, the system comprising:

i) a primary unit having a substantially laminar surface with at least one electrical conductor that generates an electromagnetic field when a current flows therethrough and having an active area defined within a perimeter of the surface, the at least one conductor being arranged such that electromagnetic field lines generated by the at least one conductor are substantially parallel to the plane of the surface within the active area; and

ii) at least one secondary device including at least one electrical conductor;

wherein the active area of the primary unit has a perimeter large enough to surround the electrical conductor of the at least one secondary device in any orientation thereof substantially parallel to the surface of the primary unit in the active area, such that when the at least one secondary device is placed on or in proximity to the active area in a predetermined orientation, the electromagnetic field induces a current in the at least one conductor of the at least one secondary device.

2. A system as claimed in claim 1, wherein the primary unit includes a plurality of conductors configured so as to be able to generate a magnetic dipole that is switchable between different directions.

3. A system as claimed in claim 2, wherein the plurality of conductors is configured so as to be able to generate a rotating magnetic dipole in or substantially parallel to the laminar surface.

4. A system as claimed in claim 1, wherein the at least one conductor is substantially distributed and/or contained within the active area.

5. A system as claimed in claim 1, wherein the active area is provided with a substrate of a magnetic material.

6. A system as claimed in claim 1, wherein the primary unit includes at least one selectively operable capacitor adapted that a capacitance of a circuit including the at least one conductor and the at least one capacitor may be changed in response to a detected presence of one or more secondary devices.

7. A system as claimed in claim 1, wherein the active area is provided with a flux guide having a relative permeability less than that of the core of the at least one secondary device.

8. A system as claimed in claim 1, wherein the primary unit includes a power supply.

9. A system as claimed in claim 1, wherein the at least one conductor in the secondary device is wound about a core that serves to concentrate flux therein.

10. A system as claimed in claim 9, wherein the core is a magnetically permeable material.

11. A system as claimed in claim 10, wherein the core is an amorphous magnetic material.

12. A system as claimed in claim 1, wherein the secondary device comprises an inductively rechargeable battery or cell.

13. A system as claimed in claim 12, wherein the inductively rechargeable battery or cell includes at least one conductor wound about a flux concentrating means.

29. A secondary device for use with the system, primary unit or method of any one of the preceding claims, the secondary device including at least one electrical conductor having a substantially flat form factor.

30. A secondary device as claimed in claim 29, wherein the at least one electrical conductor is wound about a core that serves to concentrate flux therein.

31. A secondary device as claimed in claim 30, wherein the core is a magnetically permeable material.

32. A secondary device as claimed in claim 31, wherein the core is an amorphous magnetic material.

33. A secondary device as claimed in claim 29, wherein the secondary device comprises an inductively rechargeable battery or cell.

34. A secondary device as claimed in claim 30, having a core thickness of 2 mm or less.

35. A secondary device as claimed in claim 34, having a core thickness of 1 mm or less.

36. A secondary device as claimed in claim 29, wherein the secondary device has a primary axis and is adapted to be rechargeable when in any rotation about its axis.

37. A system as claimed in claim 1, wherein the primary unit includes a pair of conductors having adjacent coplanar windings which have mutually substantially parallel linear sections arranged so as to produce a substantially uniform electromagnetic field extending generally parallel to the plane of the windings but substantially at right angles to the parallel sections.

38. A system as claimed in claim 37, wherein the windings are formed in a generally spiral shape, comprising a series of turns having substantially parallel straight sections.

39. A system as claimed in claim 37, wherein the primary unit includes first and second pairs of conductors which are superimposed in substantially parallel planes with the substantially parallel linear sections of the first pair arranged generally at right angles to the substantially parallel linear sections of the second pair, and further comprising a driving circuit which is arranged to drive them in such a way as to generate a resultant field which rotates in a plane substantially parallel to the planes of the windings.

14. A primary unit for transferring power in a non-conductive manner to at least one secondary device including at least one electrical conductor, the primary unit having a substantially laminar surface with at least one electrical conductor that generates an electromagnetic field when a current flows therethrough and having an active area defined within a perimeter of the surface, the at least one conductor of the primary unit being arranged such that electromagnetic field lines generated by the at least one conductor of the primary unit are substantially parallel to a plane of the surface within the active area, and wherein the active area has a perimeter large enough to surround the conductor of the at least one secondary device in any orientation thereof substantially parallel to the surface of the primary unit in the active area.

15. A primary unit as claimed in claim 14, including a plurality of primary unit conductors configured so as to be able to generate a magnetic dipole that is switchable between different directions.

16. A primary unit as claimed in claim 15, wherein the plurality of primary unit conductors is configured so as to be able to generate a rotating magnetic dipole in or substantially parallel to the laminar surface.

17. A primary unit as claimed in claim 14, wherein the at least one primary unit conductor is substantially distributed and/or contained within the active area.

18. A primary unit as claimed in claim 14, wherein the active area is provided with a substrate of a magnetic material.

19. A primary unit as claimed in claim 14, including at least one selectively operable capacitor adapted that a capacitance of a circuit including the at least one primary unit conductor and the at least one capacitor may be changed in response to a detected presence of one or more secondary devices.

20. A primary unit as claimed in claim 14, wherein the primary unit includes a power supply.

21. A primary unit as claimed in claim 14, wherein the active area is provided with a flux guide having a relative permeability less than that of any core that may be provided in the at least one secondary device.

40. A primary unit as claimed in claim 14, including a pair of conductors having adjacent coplanar windings which have mutually substantially parallel linear sections arranged so as to produce a substantially uniform electromagnetic field extending generally parallel to the plane of the windings but substantially at right angles to the parallel sections.

41. A primary unit as claimed in claim 40, wherein the windings are formed in a generally spiral shape, comprising a series of turns having substantially parallel straight sections.

42. A primary unit as claimed in claim 40, including first and second pairs of conductors which are superimposed in substantially parallel planes with the substantially parallel linear sections of the first pair arranged generally at right angles to the substantially parallel linear sections of the second pair, and further comprising a driving circuit which is arranged to drive them in such a way as to generate a resultant field which rotates in a plane substantially parallel to the planes of the windings.

22. A method of transferring power in a non-conductive manner from a primary unit to a secondary device, the primary unit having a substantially laminar surface with at least one electrical conductor that generates an electromagnetic field when a current flows therethrough and having an active area defined within a perimeter of the surface, the at least one conductor being arranged such that electromagnetic field lines generated by the at least one conductor are substantially parallel to the plane of the surface within the active area, and the secondary device having at least one electrical conductor, wherein the active area has a perimeter large enough to surround the conductor of the at least one secondary device in any orientation thereof substantially parallel to the surface of the primary unit within the active area and wherein flux lines of the electromagnetic field link with the conductor of the secondary device when this is placed on or in proximity to the active area.

23. A method according to claim 22, wherein the primary unit includes a plurality of conductors which generate a magnetic dipole that is switchable between different directions.

24. A method according to claim 23, wherein the plurality of conductors generate a rotating magnetic dipole in or substantially parallel to the laminar surface.

25. A method according to claim 22, wherein the at least one primary unit conductor is substantially distributed and/or contained within the active area.

26. A method according to claims 22, wherein the active area is provided with a substrate of a magnetic material and wherein the magnetic material completes a magnetic circuit.

27. A method according to claim 22, wherein the primary unit includes at least one capacitor that is switched in or out such that a capacitance of a circuit including the at least one primary unit conductor and the at least one capacitor may be changed in response to a detected presence of one or more secondary devices.

28. A method according to claim 22, wherein the active area is provided with a flux guide having a relative permeability less than that of any core that may be provided in the at least one secondary device.

43. The inventions substantially as shown and described herein.