Electroluminescent lamp module and processing method
First Claim
1. An electroluminescent lamp module comprising:
- a) a base substrate having a top surface and a bottom surface;
b) an electroluminescent lamp on the base substrate; and
c) an electroluminescent lamp circuit on the base substrate the electroluminescent lamp circuit including a circuit pattern and a plurality of electrical components;
wherein the circuit pattern is printed in a predetermined pattern on the base substrate and is designed to receive later applied electrical components.
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Accused Products
Abstract
The present invention is an EL lamp module and a method of producing an EL lamp module. The EL lamp module of the present invention provides both an EL lamp (attachable or printed) and required electrical components for the proper function of the EL lamp in a single structure, thereby eliminating the necessity of separate electrical and mechanical connections for the final application of an EL lamp. The EL lamp module includes a printed circuit pattern and printed electrical components, and/or electrical components that may be connected through conventional printing techniques utilizing conductive and non-conductive pressure sensitive adhesives.
7 Citations
71 Claims
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1. An electroluminescent lamp module comprising:
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a) a base substrate having a top surface and a bottom surface;
b) an electroluminescent lamp on the base substrate; and
c) an electroluminescent lamp circuit on the base substrate the electroluminescent lamp circuit including a circuit pattern and a plurality of electrical components;
wherein the circuit pattern is printed in a predetermined pattern on the base substrate and is designed to receive later applied electrical components. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20)
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21. A method of making an electroluminescent lamp module having an electroluminescent lamp comprising a rear lamp electrode layer, a dielectric layer, a phosphor layer, and a top lamp electrode layer and an electroluminescent lamp circuit comprising a circuit pattern and a plurality of electrical components having a plurality of electrical contacts, the method comprising the steps of:
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(a) providing a base substrate having a top surface and a bottom surface;
(b) printing the circuit pattern with a conductive material on one of the top or bottom surfaces, the circuit pattern including a plurality of electrical leads, the plurality of electrical leads adapted to electrically connect with the electrical contacts of the electrical components and with the rear lamp electrode layer and transparent top lamp electrode layer, the circuit pattern including a rear lamp electrode lead and a top lamp electrode lead;
(c) printing the electroluminescent lamp on the base substrate such that the rear lamp electrode layer is adapted to register with and be in electrical connection with the rear electrode lead and the transparent top lamp electrode layer is adapted to register with and be in electrical connection with the top lamp electrode lead; and
(d) electrically connecting the plurality of electrical components to the circuit pattern by adhering with conductive adhesive. - View Dependent Claims (22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32)
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33. A method of making an electroluminescent lamp module, the module having an electroluminescent lamp comprising a rear lamp electrode layer, a dielectric layer, a phosphor layer, and a transparent top lamp electrode layer and an electroluminescent lamp circuit comprising a circuit pattern and a plurality of electrical components, the plurality of electrical components each having electrical contacts, the method comprising the steps of:
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(a) providing a base substrate having a top surface and a bottom surface;
(b) printing the circuit pattern with a conductive material on one of the top or bottom surfaces, the circuit pattern including a plurality of electrical leads, the plurality of electrical leads adapted to electrically connect with the electrical contacts, the rear lamp electrode layer and the transparent top lamp electrode layer, the circuit pattern including a rear lamp electrode lead and a top lamp electrode lead;
(c) applying at least a partially pre-constructed label to the base substrate to form said electroluminescent lamp; and
(d) electrically connecting the plurality of electrical components to the circuit pattern by adhering with conductive adhesive. - View Dependent Claims (34, 35, 36, 37, 38, 39, 40, 41, 42, 43)
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44. An electroluminescent label that can be mechanically applied and electrically connected to a surface with pressure sensitive adhesive, the label comprising:
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a support substrate having a top surface and a bottom surface;
a rear lamp electrode layer on the top surface of the support substrate;
a thin film dielectric on a portion of the rear lamp electrode layer, the thin film dielectric positioned such that a portion of the rear lamp electrode remains exposed on the top surface of the support substrate;
a phosphor layer on the thin film dielectric;
a top lamp electrode layer on the phosphor layer, the top lamp electrode layer including a top lamp electrode contact;
a conductive adhesive on the exposed portion of the rear lamp electrode and the top lamp electrode contact; and
a non-conductive adhesive on a portion of the top lamp electrode layer except for the top lamp electrode contact. - View Dependent Claims (45, 46, 47, 48, 49, 50, 51)
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53. A method of making a thin film dielectric electroluminescent label comprising the steps of:
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providing a support substrate having a top surface and a bottom surface;
depositing a rear lamp electrode layer on the top surface of the support substrate, the rear lamp electrode layer including a rear lamp electrode contact;
laminating a thin dielectric film to the rear lamp electrode layer such that the rear lamp electrode contact remains uncovered;
depositing a phosphor layer on the thin film dielectric;
depositing a top lamp electrode layer on the phosphor layer;
depositing a top lamp electrode bus bar in a pattern on the top lamp electrode layer, the top lamp electrode bus bar including a top bus bar contact;
applying a conductive adhesive on the contacts; and
applying a non-conductive adhesive on areas other than the contacts, wherein at least one of the rear and top lamp electrodes is transparent. - View Dependent Claims (54, 55, 56, 57, 58, 59)
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60. An electroluminescent label that can be mechanically applied and electrically connected to a surface with pressure sensitive adhesive, the label comprising:
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a support substrate having a top surface and a bottom surface;
a bottom bus bar on the support substrate;
a transparent lamp electrode layer on the bottom bus bar;
a phosphor layer on the transparent lamp electrode layer;
a thin film dielectric layer applied over the phosphor layer such that a portion of at least the bottom bus bar remains uncovered;
a rear lamp electrode layer on the thin film dielectric; and
a conductive adhesive on the exposed portion of the bottom bus bar and at least a portion of the rear lamp electrode layer. - View Dependent Claims (61, 62, 63, 64, 65)
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66. A method of making an electroluminescent lamp module having an electroluminescent lamp comprising a rear lamp electrode layer, a dielectric layer, a phosphor layer, and a top lamp electrode layer and an electroluminescent lamp circuit comprising a circuit pattern and a plurality of electrical components having electrical contacts, the method comprising the steps of:
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(a) providing a base substrate having a top surface and a bottom surface;
(b) printing the circuit pattern with a conductive material on one of the top or bottom surfaces, the circuit pattern including a plurality of electrical leads, the plurality of electrical leads adapted to electrically connect with the electrical contacts of the electrical components and with the rear lamp electrode layer and top lamp electrode layer, the circuit pattern including a rear lamp electrode lead and a top lamp electrode lead;
(c) printing the rear lamp electrode layer on the base substrate;
(d) applying the dielectric layer as a thin polymeric film over the rear lamp electrode layer;
(e) printing the phosphor layer on the thin polymeric film dielectric;
(f) printing the top lamp electrode layer on the phosphor layer; and
(g) electrically connecting the plurality of electrical components to the circuit pattern by adhering with conductive adhesive. - View Dependent Claims (67, 68, 69)
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70. An electroluminescent lamp comprising:
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a support substrate having a top surface and a bottom surface;
a rear lamp electrode layer on the top surface of the support substrate;
a thin film dielectric on the rear lamp electrode layer, the thin film dielectric applied such that a portion of the rear lamp electrode layer remains exposed on the top surface of the support substrate;
a phosphor layer on the thin film dielectric; and
a top lamp electrode layer on the phosphor layer, the top lamp electrode layer including a top lamp electrode contact.
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71. An electroluminescent lamp comprising:
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a support substrate having a top surface and a bottom surface;
a bottom bus bar on the support substrate;
a transparent lamp electrode layer on the bottom bus bar;
a phosphor layer on the transparent lamp electrode layer;
a thin film dielectric layer laminated over the phosphor layer such that a portion of the bottom bus bar remains uncovered; and
a rear lamp electrode layer on the thin film dielectric.
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Specification