Stepped drill bit having split tip

• US 20040076483A1
• Filed: 10/18/2002
• Published: 04/22/2004
• Est. Priority Date: 10/18/2002
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Irwin Industrial Tool Company (Stanley Black & Decker, Inc.)
• Inventors: Singh, Iqbal, Schuerman, Harley
• Granted Patent: US 6,890,133 B2
• Time in Patent Office: Days
• US Class Current: 408/1R
• CPC Class Codes: B23B 2251/04 Angles, e.g. cutting angles
• CPC Class Codes: B23B 51/009 Stepped drills
• CPC Class Codes: Y10T 408/03 Processes
• CPC Class Codes: Y10T 408/906 Axially spaced
• CPC Class Codes: Y10T 408/9065 with central lead

Abstract

A drill bit is disclosed having a cutting portion having a plurality of axially aligned, graduated cutting members. Each of the members has cutting edges defined by a single slot extending therethrough. A tip portion at one end of the cutting portion defines at least a pair of cutouts therein, wherein one of the cutouts is aligned with the slot.

Claims

1. A drill bit comprising:

an elongated shaft extending along an axis, said shaft defining a bit holding portion;

a drilling portion located adjacent said shaft, said drilling portion including a generally conical tip portion opposite said bit holding portion and a plurality of stepped shoulders concentrically aligned along said axis, each of said stepped shoulders having an outer diameter that is larger than the next adjacent ledge toward said tip portion;

a first V-shaped slot defined in said tip portion and said drilling portion, said first slot extending generally axially toward said bit holding portion; and

a second V-shaped slot defined in said tip portion apart from said first slot.

2. The drill bit of claim 1 wherein said second V-shaped slot is defined radially opposite said first slot in said tip portion.

3. The drill bit of claim 1 wherein said second V-shaped slot does not extend the entire length of said drilling portion.

4. The drill bit of claim 3 wherein each of said stepped shoulders further comprises an axially extending wall defining a back taper.

5. The drill bit of claim 4 wherein each of said stepped shoulders further comprises a cylindrical section.

6. The drill bit of claim 3 wherein said second V-shaped slot is defined radially opposite said first slot in said tip portion.

7. The drill bit of claim 5 wherein said second V-shaped slot comprises a sector-shaped cross-section extending less than 90 degrees in arc through a cross-section of said tip portion.

8. The drill bit of claim 6 wherein said tip portion defines a conical extension on at least a portion of said tip, said conical extension being aligned axially with said axis.

9. The drill bit of claim 8 wherein said first and said second slots are cut into said conical extension.

10. The drill bit of claim 5 wherein an annular edge of each of said right cylindrical sections includes a frusto-conical portion defining at least one cutting edge.

11. The drill bit of claim 5 further comprising substantially frustroconical sections interposed between successive ones of said right cylindrical sections on said drilling portion.

12. A drill bit comprising:

a cutting portion having a plurality of axially aligned, graduated cutting members, each of said members having cutting edges defined by a single slot extending through said plurality of graduated cutting members; and

a tip portion at one end of said cutting portion having at least two V-shaped cutouts therein, wherein one of said V-shaped cutouts is aligned with said single slot.

13. A method of forming a sized opening in a workpiece, said method comprising the steps of:

providing a drill bit comprising;

a graduated, generally conical cutting portion having cutting members of increasing diameter extending from a tip portion;

a first V-shaped slot defined in said tip portion, said slot extending generally axially through a plurality of said cutting members; and

a second V-shaped slot defined in said tip portion apart from said first slot;

drilling a first opening having a first diameter using said drill bit; and

drilling a second opening having a second diameter larger than said first diameter using said drill bit.

14. A drill bit comprising:

an elongated drilling portion having a plurality of adjacent cylinders of increasing diameter extending from a tip portion, a first V-shaped slot defined in said tip portion, said slot extending generally through said plurality of adjacent cylinders along an axis; and

a second V-shaped slot defined in said tip portion apart from said first slot.

15. The drill bit of claim 14 wherein said second V-shaped slot is defined radially opposite said first slot in said tip portion.

16. The drill bit of claim 14 wherein said second V-shaped slot does not extend the entire length of said drilling portion.

17. The drill bit of claim 16 wherein each of said plurality of cylinders further comprises includes a frusto-conical portion defining at least one cutting edge.

18. The drill bit of claim 17 wherein said second V-shaped slot extends at an angle to said axis.

19. A drill bit comprising:

an elongated shaft having a drilling portion and a mounting portion;

said drilling portion having a graduated set of annular cutting members extending concentrically along an axis from a tip portion toward said mounting portion, each of said cutting members having a sector cutout aligned together along said axis;

said tip portion defining a first sector tip cutout extending axially therethrough and aligning with said sector cutouts of said cutting members and a second sector tip cutout extending therethrough that does not align with said sector cutouts of said cutting members.

20. The drill bit of claim 19 wherein said second sector tip cutout is defined radially opposite said first sector tip cutout in said tip portion.

21. The drill bit of claim 20 wherein said second sector tip cutout comprises a cross-section extending less than 90 degrees in arc through a cross-section of said tip portion.

22. The drill bit of claim 19 wherein said sector cutouts of said cutting members form cutting edges with a frusto-conical portion of said cutting members.

23. The drill bit of claim 19 wherein said second sector tip cutout extends axially through at least a part of said tip portion.

24. The drill bit of claim 23 wherein said second sector tip cutout extends helically through at least a part of said tip portion.

25. A drill bit comprising:

an elongated drilling portion having a first end and a second end, said drilling portion defining a graduated set of stepped annular cutting members extending concentrically along an axis and increasing in radial size from said first end toward said second end;

a single elongated slot extending along said drilling portion between said first end and said second end; and

a tip portion defined on said first end, said tip portion defining a plurality of flutes.

26. The drill bit of claim 25 wherein each of plurality of said flutes further comprises a forward portion and a trailing portion, said forward portion defining a cutting edge.

27. The drill bit of claim 26 wherein said two of said plurality of flutes define a pair of slots on said tip portion, one of said pair of slots being aligned with said elongated slot.

28. The drill bit of claim 27 wherein said two flutes define an S-shape when viewed axially.

29. A drill bit comprising:

a stepped drilling portion defining a generally conical shape;

a single elongated slot extending along said stepped drilling portion; and

a tip portion defined on a distal end of said drilling portion and extending therefrom, said tip portion defining a plurality of slots each defining a cutting edge;

wherein one of said plurality of slots is generally aligned with said elongated slot.

30. A method of forming a sized opening in a workpiece, said method comprising the steps of:

providing a drill bit comprising a generally conical drilling portion defining a plurality of concentric cutting members and a single groove extending along said drilling portion, said drill bit including a tip portion defining a plurality of flutes;

drilling a first opening using said plurality of flutes of said tip portion; and

drilling a sized opening larger than said first opening using one of said plurality of cutting members.