Page back system and method for remote paging in a control system

• US 20040166842A1
• Filed: 03/01/2004
• Published: 08/26/2004
• Est. Priority Date: 07/14/2000
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Malizia, Samuel John Jr.
• Granted Patent: US 7,058,461 B2
• Time in Patent Office: Days
• US Class Current: 455/426.1
• CPC Class Codes: G05B 19/0423 Input/output
• CPC Class Codes: G05B 19/054 Input/output
• CPC Class Codes: G05B 2219/15018 Communication, serial data transmission, modem
• CPC Class Codes: G05B 2219/25175 Modem, codec coder decoder
• CPC Class Codes: G05B 2219/25217 Configure communication protocol, select between several
• CPC Class Codes: G05B 2219/25222 Mailbox, email, mail system

Abstract

The invention comprises a modem apparatus adapted to provide full messaging and communications interface between a control device and a communications medium such as a telephone line. The modem can comprise an interface adapted to communicate directly with a control system device, such as a programmable logic controller (PLC), using a communications protocol compatible with the normal network communications used in a distributed control system. The apparatus advantageously interfaces directly with unmodified control system devices, providing the ability to send and receive messages from remote devices or personnel via a communications medium. The invention also comprises a control system including a modem device providing full communications between a control device and remote personnel and/or devices. The apparatus can further be operative to monitor certain control conditions via communications with the control device, and to create and transmit messages across a communications medium according to the monitored control conditions.

Claims

1. A system that facilitates communication between an industrial control device and a remote user device, comprising:

an industrial control device that monitors information related to an industrial automation environment;

a processor that receives information from the industrial control device, determines whether a trigger condition exists, and selectively constructs and transmits at least one pager message to the remote user device if a trigger condition exists.

2. The system of claim 1, the processor receives programming information from the remote user device in response to the at least one pager message and constructs and transmits a programming message to the industrial control device.

3. The system of claim 1, the remote user device is at least one of a telephone, cellular telephone, a personal desktop assistant (PDA), a personal computer, a laptop computer, and a pager.

4. The system of claim 1, the at least one pager message comprises at least one text string.

5. The system of claim 1, the industrial control device is a programmable logic controller (PLC).

6. The system of claim 1, the processor and the remote user device communicate via at least one of a Telocator Alphanumeric Paging protocol and an ASCII protocol.

7. A method for communicating between an industrial control device and a remote user device, comprising:

receiving information related to an industrial automation environment from the industrial control device;

determining whether received information indicates a trigger condition;

associating a data variable with an extant trigger condition;

selectively constructing a pager message comprising a text string and the data variable; and

transmitting the pager message to the remote user device.

8. The method of claim 7, further comprising permitting a user transmit a programming message via the remote user device.

9. The method of claim 8, the programming message comprises information associate with resetting at least one value determinative of a trigger condition.

10. The method of claim 8, at least one of the pager message and the programming message is constructed and transmitted via at least one of a Telocator Alphanumeric Paging protocol and an ASCII protocol.

11. The method of claim 8, further comprising translating the programming message to a communications protocol that is readable by the industrial control device.

12. The method of claim 11, further comprising reprogramming the industrial control device according to the translated programming message.

13. The method of claim 8, further comprising permitting the user to selectively direct translation and transmission of the programming message to the industrial control device to effect reprogramming of the industrial control device via the remote control device.

14. A system that facilitates communication between an industrial control device and a remote user device and selective reprogramming of the industrial control device, comprising:

means for detecting extant trigger conditions in an industrial automation environment;

means for translating information indicative of the extant trigger condition into at least one pager message; and

means for transmitting the at least one pager message to a remote user device to alert a user to the extant trigger condition.

15. The system of claim 14, further comprising means for reprogramming the industrial control device via the remote user device.

16. The system of claim 15, the means for reprogramming the industrial control device comprising means for receiving, translating, and transmitting a programming message from the remote user device to the industrial control device.

17. The system of claim 14, the at least one pager message comprising at least one text string and a data variable associated with the extant trigger condition.