Implantable heart monitors having capacitors with endcap headers

• US 20040193221A1
• Filed: 12/15/2003
• Published: 09/30/2004
• Est. Priority Date: 11/03/2000
• Status: Active Grant

• Current Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Original Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Inventors: Tong, Robert R., Christenson, Luke J., OʼPhelan, Michael J.
• Granted Patent: US 7,190,569 B2
• Time in Patent Office: Days
• US Class Current: 607/5
• CPC Class Codes: A61N 1/3968 Constructional arrangements, e.g. casings A61N1/375 takes precedence

Abstract

Implantable heart-monitoring devices, such as defibrillators, pacemakers, and cardioverters, detect abnormal heart rhythms and automatically apply corrective electrical therapy, specifically one or more bursts of electric charge, to abnormally beating hearts. Critical parts in these devices include the capacitors that store and deliver the bursts of electric charge. Some devices use cylindrical aluminum electrolytic capacitors which include terminals that extend from one end of the case, making the capacitor longer and generally necessitating use of larger device housings. Accordingly, the inventors devised capacitor connection structures that allow size reduction. One exemplary capacitor includes two conductive endcaps at opposite ends of its capacitive element, instead of two upright terminals at one end, thereby allowing reduction in the height or volume of the capacitor and/or increases in the dimensions of other components, such as aluminum foils. Other aspects of the invention include heart-monitoring devices that incorporate these capacitors.

Claims

1-8. -8. (Canceled)

9. A wet electrolytic capacitor comprising:

a rolled capacitive element having first and second ends and including at least first and second metallic foils and at least one electrolyte impregnated separator between the foils;

a first conductive endcap electrically coupled to the first metallic foil and having a generally concave surface at least partially enclosing the first end of the rolled capacitive element; and

a second conductive endcap electrically coupled to the second metallic foil and having a generally concave surface at least partially enclosing the second end of the rolled capacitive element.

10. The capacitor of claim 9, wherein the first and second endcaps include respective first and second tubular portions which enclose respective portions of the rolled capacitive element.

11. The capacitor of claim 9, further including an insulative tube encircling a portion of the rolled capacitive element between the first and second ends of the element, with the insulative tube having a first end abutting the first conductive endcap and a second end abutting the second conductive endcap.

12. The capacitor of claim 9, wherein each metallic foil consists essentially of aluminum.

13. The capacitor of claim 9, wherein each generally concave surface is substantially hemispherical.

14. A wet electrolytic capacitor comprising:

a rolled capacitive element having first and second ends and including at least first and second metallic foils and at least one electrolyte impregnated separator between the foils;

a first conductive endcap having a generally concave surface at least partially enclosing the first end of the rolled capacitive element; and

a second conductive endcap having a generally concave surface at least partially enclosing the second end of the rolled capacitive element, with the second conductive endcap electrically isolated from the first conductive endcap.

15. The capacitor of claim 14, wherein the first and second endcaps include respective first and second tubular portions which surround respective portions of the rolled capacitive element.

16. The capacitor of claim 14, further including an insulative tube encircling a portion of the rolled capacitive element between the first and second ends of the element, with the insulative tube having a first end abutting the first conductive endcap and a second end abutting the second conductive endcap.

17. The capacitor of claim 14 wherein each metallic foil consists essentially of aluminum.

18. The capacitor of claim 14 wherein each generally concave surface is substantially hemispherical.

20. A wet electrolytic capacitor comprising:

a rolled capacitive element, the capacitive element including at least first and second metallic foils and at least one electrolyte impregnated separator between the foils; and

first and second means for at least partially enclosing respective end portions of the rolled capacitive element.

21. The capacitor of claim 20, wherein the first and second means are electrically coupled to the respective first and second metallic foils.

22. The capacitor of claim 20, wherein each metallic foil consists essentially of aluminum.

23. The capacitor of claim 20, wherein each of the first and second means is formed of a conductive material.

24. A wet electrolytic capacitor comprising:

a rolled capacitive element, the capacitive element including at least first and second metallic foils and at least one electrolyte impregnated separator between the foils; and

first and second conductive endcaps, with each endcap having a concave surface confronting a respective end of the rolled capacitive element.

25. The capacitor of claim 24, wherein the concave surface of each endcap at least partially encloses the respective end.

26. The capacitor of claim 24, wherein the first and second endcaps include respective first and second tubular portions which encircle respective portions of the rolled capacitive element.

27. The capacitor of claim 24, further including an insulative tube having a first end abutting the first conductive endcap, a second end abutting the second conductive endcap, and a central insulative portion which is between the first and second ends and which surrounds a portion of the rolled capacitive element.

28. The capacitor of claim 24, wherein the first conductive endcap is electrically coupled to the second conductive endcap.

29. The capacitor of claim 24:

wherein the first and second endcaps include respective first and second holes; and

wherein the capacitor further comprises;

a first feedthrough conductor extending through the first hole and electrically coupled to the first metallic foil; and

a second feedthrough conductor extending through the second hole and electrically coupled to the second metallic foil.

30. A wet electrolytic capacitor comprising:

a capacitive element including at least first and second metallic foils and at least one electrolyte impregnated separator between the foils;

first and second conductive means for at least partially enclosing respective end portions of the rolled capacitive element; and

insulation means for enclosing a respective central portion of the rolled capacitive element, with the central portion being between the respective end portions.

31. The capacitor of claim 30, wherein each metallic foil consists essentially of aluminum.

32. A wet electrolytic capacitor comprising:

a capacitive element having one or more metallic foils, with an anode tab electrically coupled to one or more of the metallic foils, and a cathode tab electrically coupled to one or more of the metallic foils;

a tubular housing portion surrounding at least a central portion of the capacitive element;

first and second endcaps, with the first endcap engaged with a first end portion of the tubular housing portion to contain a corresponding end portion of the capacitive element and the second end cap engaged with a second end portion of the tubular housing portion to contain a corresponding end portion of the capacitive element.

33. The capacitor of claim 32, wherein the capacitive element has a cylindrical form and the tubular housing portion has a cylindrical form.

34. The capacitor of claim 33, wherein the tubular housing portion is formed of a non-conductive material.

35. The capacitor of claim 34, wherein the non-conductive material is a ceramic, a polymer, or a plastic.

36. The capacitor of claim 32, wherein each endcap is formed of diecast or machined aluminum or other conductive metal compatible with the capacitive element.

37. The capacitor of claim 32, wherein each endcap has a cup-like structure comprising a generally planar end portion that confronts the corresponding end portion of the capacitive element and an adjoining tubular portion that surrounds the corresponding end portion of the capacitive element.

38. The capacitor of claim 32, wherein the tubular housing portion and each endcap are engaged to define a compound butt and lap joint.

39. The capacitor of claim 32, wherein the tubular housing portion and each endcap are threaded together.

40. The capacitor of claim 32, wherein the tubular housing portion and each endcap are adhered together.

41. The capacitor of claim 32, wherein the anode tab contacts an interior surface of the first endcap, and the cathode tab contacts an interior surface of the second endcap.

42. The capacitor of claim 41, wherein the anode tab and the cathode tab are attached respectively to the interior surfaces of the first and second endcaps using a conductive adhesive.

43. The capacitor of claim 32, wherein the capacitive element comprises an anode, with the anode comprising at least three etched foils.

44. The capacitor of claim 32, wherein the capacitive element comprises a plurality of metallic foils, with each foil comprising tantalum, hafnium, niobium, titanium, or zirconium and having a core-etched, tunnel-etched, or perforated-core-etched structure.

45. The capacitor of claim 32, wherein each endcap includes means for feeding a conductor through to the capacitive element.