Joint simulator testing machine

• US 20050056099A1
• Filed: 10/27/2004
• Published: 03/17/2005
• Est. Priority Date: 03/10/2003
• Status: Active Grant

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: Spinecore, Inc. (Stryker Corporation)
• Inventors: Zubok, Rafail, Errico, Joseph P., Dudasik, Michael W.
• Granted Patent: US 7,040,177 B2
• Time in Patent Office: Days
• US Class Current: 73/804
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/468 Testing instruments for artificial joints for testing non-implantable prostheses A61F2/76
• CPC Class Codes: G01N 2203/0089 Biorheological properties
• CPC Class Codes: G01N 2203/0246 Special simulation of "in situ" conditions, scale models or dummies
• CPC Class Codes: G01N 3/02 Details
• CPC Class Codes: G01N 3/32 by applying repeated or pulsating forces
• CPC Class Codes: G01N 3/56 Investigating resistance to wear or abrasion

Abstract

An apparatus for testing an implant having first and second components coupled together by an articulating ball and socket joint includes a support structure in contact with the first component of the implant for supporting said implant, an adapter coupled to the second component of the implant, and a load assembly in contact with the adapter for applying a load onto a semispherical surface of the adapter. The apparatus includes a drive assembly coupled with the adapter having a first drive shaft having a first end connected with a center of a rotatable wheel and a second drive shaft having a first end connected with an outer region of the wheel and a second end connected to the adapter. The second drive shaft has a longitudinal axis that is at an angle relative to the longitudinal axis of the first drive shaft. In operation, rotation of the first drive shaft about the longitudinal axis thereof causes articulating movement of the adapter, which in turn causes articulating movement of the first and second components of the implant under load.

Claims

1. An apparatus for testing an implant having first and second components coupled together by an articulating ball and socket joint comprising:

a support structure in contact with the first component of said implant for supporting said implant;

an adapter coupled to the second component of said implant, said adapter having a semispherical surface facing away from said support structure;

a load assembly in contact with coupled with said adapter for applying a load onto the semispherical surface of said adapter; and

a drive assembly coupled with said adapter, said drive assembly comprising

a first drive shaft having a first end connected with a center of a rotatable wheel, said first drive shaft being rotatable about a longitudinal axis thereof for causing rotation of said wheel,

a second drive shaft having a first end connected with an outer region of said wheel and a second end connected to said adapter, said second drive shaft having a longitudinal axis that is at an angle relative to the longitudinal axis of said first drive shaft, wherein rotation of said first shaft about the longitudinal axis thereof causes articulating movement of said adapter, which in turn causes articulating movement of the first and second components of said implant about the ball and socket joint of said implant.

2. The apparatus as claimed in claim 1, wherein the longitudinal axis of said first drive shaft is angularly offset from the longitudinal axis of said second drive shaft at an angle of about 10 degrees.

3. The apparatus as claimed in claim 2, wherein at least one of the first and second components of said implant has an exterior, bone engaging surface having a concave central region and one or more bone engaging projections around the concave central region, and wherein said support structure includes a test block adapted to hold the at least one of the first and second components of said implant, said test block having a central recess adapted to receive the concave central region of said implant.

4. The apparatus as claimed in claim 3, wherein said test block has one or more peripheral recesses outside the central recess adapted to receive the one or more bone engaging projections of said implant.

5. The apparatus as claimed in claim 1, wherein the articulating movement of the first and second components of said implant comprises angulation of the first and second components relative to one another in at least two planes and rotation of the first component of said implant relative to the second component of said implant.

6. The apparatus as claimed in claim 5, wherein the first plane and the second plane are perpendicular to one another and intersect one another and a third plane at a line of intersection that is perpendicular to the longitudinal axis of the first drive shaft, such that the first plane is disposed at a convergent angle to the third plane, and wherein the angulation about the center of rotation in the first plane sweeps an angulation angle that is equal to the cosine of the convergent angle multiplied by twice a magnitude of the angular offset relationship, and wherein the rotation about the longitudinal axis of the second component sweeps a rotation angle that is double magnitude of the angular offset relationship.

7. An apparatus for testing an implant having first and second components coupled together by an articulating ball and socket joint comprising:

a support structure for supporting one of the first and second components of said implant;

a load assembly in communication with one of the first and second components of said implant for applying a load to said implant; and

a drive assembly coupled with one of the first and second components of said implant, said drive assembly including a rotatable wheel and a drive shaft connected with an outer region of said wheel, said drive shaft having a longitudinal axis that is angularly offset from an axis of rotation of said rotatable wheel, said drive assembly being coupled with one of the first and second components of said implant, wherein rotation of said wheel causes articulating movement one of the first and second components of said implant relative to the other one of the first and second components of said implant while under a load of said load assembly, and wherein the articulating movement follows an articulating pattern determined by the angular offset relationship.

8. The apparatus as claimed in claim 7, wherein a first end of said drive shaft is connected with the outer region of said wheel and a second end of said drive shaft is coupled with one of the first and second components of said implant, and wherein rotating said wheel causes the outer region of said wheel to travel in a circular path around the axis of rotation of said wheel.

9. The apparatus as claimed in claim 8, further comprising:

an adapter connected to the second end of said drive shaft, said adapter having a first surface in contact with one of the first and second components of said implant and a second surface facing away from the first surface of said adapter, the second surface having a semispherical shape;

said load assembly being in contact with said adapter for applying a load onto the second surface of said adapter, wherein rotation of said wheel causes articulation of said adapter through said drive shaft, which in turn causes articulation of one of the first and second components of said implant relative to the other of said first and second components of said implant, and wherein said adapter and said implant are under load from said load assembly during the rotation of said wheel.

10. The apparatus as claimed in claim 7, wherein the articulating movement of the first and second components of said implant comprises angulation of the first and second components relative to one another in at least two planes and rotation of the first component of said implant relative to the second component of said implant.

11. The apparatus as claimed in claim 10, wherein said at least two planes comprise a first plane and a second plane that are perpendicular to one another and intersect one another and a third plane at a line of intersection that is perpendicular to the axis of rotation of said wheel, the first plane being disposed at a convergent angle to the third plane, and wherein the articulating movement of said implant in the first plane sweeps an angulation angle that is equal to the cosine of the convergent angle multiplied by twice a magnitude of the angular offset relationship, and the rotation of one of the first and second components of said implant relative to the other of the first and second components of said implant sweeps over a rotation angle that is double the magnitude of the angular offset relationship.

12. An apparatus for testing an implant having first and second components coupled together by an articulating ball and socket joint comprising:

a rotatable wheel having an axis of rotation and an outer region spaced from the axis of rotation;

a drive shaft having a first end, a second end and a longitudinal axis extending between the first and second ends, the first end of said drive shaft being connected to the outer region of said wheel so that the longitudinal axis of said drive shaft is angularly offset from the axis of rotation of said wheel, the first end of said drive shaft being connected to the outer region of said wheel by a coupling that allows said drive shaft to freely rotate about and translate along the longitudinal axis of said drive shaft;

a support structure in contact with the first component of said implant for securing the first component;

a head adapter having a cap portion and a stem portion depending therefrom, the stem portion being engageable with the second component of said implant, the cap portion of said adapter having a rim and an upper surface having a convex semispherical contour, the second end of said drive shaft being connected with said rim of said adapter;

a compression loader including a load adapter in contact with said head adapter for applying a compressive load against the upper surface of said head adapter, which in turn transfers the compressive load to the second component of said implant, wherein rotation of said wheel causes a circular traveling of the first end of said drive shaft about the axis of rotation of said wheel, which in turn causes articulating movement of said head adapter in an articulation pattern determined by the offset angle.

13. The apparatus as claimed in claim 12, wherein the articulating movement of the first and second components of said implant comprises angulation of the first and second components relative to one another in at least two planes and rotation of the first component of said implant relative to the second component of said implant.

14. The apparatus as claimed in claim 12, wherein said at least two planes comprise a first plane and a second plane that are perpendicular to one another and intersect one another and a third plane at a line of intersection that is perpendicular to the axis of rotation of said wheel, the first plane being disposed at a convergent angle to the third plane, and wherein the angulation about the center of rotation in the first plane sweeps an angulation angle that is equal to the cosine of the convergent angle multiplied by twice a magnitude of the offset angle, and wherein the rotation about the longitudinal axis of the second component of said implant sweeps a rotation angle that is double magnitude of the offset angle.