Apparatus and method for simulating a battery tester with a fixed resistance load

• US 20050099185A1
• Filed: 11/11/2003
• Published: 05/12/2005
• Est. Priority Date: 11/11/2003
• Status: Active Grant

• Current Assignee: Midtronics Incorporated
• Original Assignee: Midtronics Incorporated
• Inventors: Klang, James K.
• Granted Patent: US 7,116,109 B2
• Time in Patent Office: Days
• US Class Current: 324/426
• CPC Class Codes: G01R 31/379 for lead-acid batteries
• CPC Class Codes: G01R 31/386 using test-loads

Abstract

A method and apparatus for simulating a battery tester with a fixed resistance load, such as a widely used Japanese load tester that rates the strength of Japanese batteries that are categorized under the Japanese Industrial Standard (JIS), are provided. This invention simulates such a device without invoking large current loads, yields familiar results, utilizes an existing database and provides more conclusive testing. The method includes measuring an open circuit voltage (OCV), temperature and a dynamic parameter of the battery. A load voltage of the battery is estimated as a function of the measured battery dynamic parameter, the OCV, the load resistance value of the load tester and the battery temperature. A bounceback voltage (BBV) of the battery is then predicted. The BBV, the load voltage and the battery temperature are utilized to rate the strength of the battery.

Claims

1. A method of testing a storage battery rated using the Japanese Industrial Standard (JIS), the method comprising:

(a) measuring a dynamic parameter of the battery;

(b) obtaining an open circuit voltage of the battery;

(c) obtaining a temperature of the battery;

(d) setting a predetermined load resistance value;

(e) estimating a load voltage of the battery as a function of the measured battery dynamic parameter, the open circuit voltage of the battery, the load resistance value and the temperature of the battery;

(f) predicting a bounceback voltage of the battery; and

(g) utilizing the bounceback voltage, the load voltage and the battery temperature to rate a strength of the battery by categories of JIS group size numbers.

2. The method of claim 1 wherein setting the predetermined load resistance value step (d) comprises setting the load resistance value to be appropriate for a load tester being simulated.

3. The method of claim 1 wherein the obtaining the temperature of the battery step (c) comprises receiving the temperature of the battery as an input provided by a user.

4. The method of claim 1 wherein the obtaining the temperature of the battery step (c) comprises receiving the temperature of the battery as an input from a temperature sensor.

5. The method of claim 1 wherein the dynamic parameter measurement step (a) comprises determining a response of the battery to an applied current pulse.

6. The method of claim 1 wherein the measured battery dynamic parameter value is battery conductance.

7. The method of claim 1 wherein the measured battery dynamic parameter value is battery resistance.

8. An electronic battery tester comprising:

a positive connector coupled to a positive terminal of the battery;

a negative connector coupled to a negative terminal of the battery;

a voltage sensor configured to measure an open circuit voltage of the battery;

a input configured to receive a temperature of the battery; and

battery test circuitry configured to;

(a) measure a dynamic parameter of the battery using the first and second connectors;

(b) estimate a load voltage of the battery as a function of the measured battery dynamic parameter, the open circuit voltage of the battery, a load resistance value and the temperature of the battery;

(c) predict a bounceback voltage of the battery; and

(d) utilize the bounceback voltage, the load voltage and the battery temperature to rate a strength of the battery by categories of JIS group size numbers.

9. The apparatus of claim 8 wherein the input is configured to receive the temperature of the battery from a user.

10. The apparatus of claim 8 wherein the input is configured to receive the temperature of the battery from a temperature sensor.

11. The apparatus of claim 8 wherein the battery test circuitry is configured to measure the dynamic parameter step (a) by determining a response of the battery to an applied current pulse.

12. The apparatus of claim 8 wherein the measured battery dynamic parameter is battery conductance.

13. The apparatus of claim 8 wherein the measured battery dynamic parameter is battery resistance.

14. The apparatus of claim 8 wherein the positive connector is a first Kelvin connector and the negative connector is a second Kelvin connector.

15. A method of testing a storage battery comprising:

(a) measuring a dynamic parameter of the battery;

(b) obtaining an open circuit voltage of the battery;

(c) obtaining a temperature of the battery;

(d) setting a predetermined load resistance value;

(e) estimating a load voltage of the battery as a function of the measured battery dynamic parameter, the open circuit voltage of the battery, the load resistance value and the temperature of the battery;

(f) predicting a bounceback voltage of the battery; and

(g) utilizing the bounceback voltage, the load voltage and the battery temperature to rate a strength of the battery.

16. The method of claim 15 wherein setting the predetermined load resistance value step (d) comprises setting the load resistance value to be appropriate for a load tester being simulated.

17. The method of claim 15 wherein the obtaining the temperature of the battery step (c) comprises receiving the temperature of the battery as an input provided by a user.

18. The method of claim 15 wherein the obtaining the temperature of the battery step (c) comprises receiving the temperature of the battery as an input from a temperature sensor.

19. The method of claim 15 wherein the dynamic parameter measurement step (a) comprises determining a response of the battery to an applied current pulse.

20. The method of claim 15 wherein the measured battery dynamic parameter value is battery conductance.

21. The method of claim 15 wherein the measured battery dynamic parameter value is battery resistance.

22. An electronic battery tester comprising:

a positive connector coupled to a positive terminal of the battery;

a negative connector coupled to a negative terminal of the battery;

a voltage sensor configured to measure an open circuit voltage of the battery;

a input configured to receive a temperature of the battery; and

battery test circuitry configured to;

(a) measure a dynamic parameter of the battery using the first and second connectors;

(b) estimate a load voltage of the battery as a function of the measured battery dynamic parameter, the open circuit voltage of the battery, a load resistance value and the temperature of the battery;

(c) predict a bounceback voltage of the battery; and

(d) utilize the bounceback voltage, the load voltage and the battery temperature to rate a strength of the battery.

23. The apparatus of claim 22 wherein the input is configured to receive the temperature of the battery from a user.

24. The apparatus of claim 22 wherein the input is configured to receive the temperature of the battery from a temperature sensor.

25. The apparatus of claim 22 wherein the battery test circuitry is configured to measure the dynamic parameter step (a) by determining a response of the battery to an applied current pulse.

26. The apparatus of claim 22 wherein the measured battery dynamic parameter is battery conductance.

27. The apparatus of claim 22 wherein the measured battery dynamic parameter is battery resistance.

28. The apparatus of claim 22 wherein the positive connector is a first Kelvin connector and the negative connector is a second Kelvin connector.

29. A method of testing a storage battery comprising:

(a) determining a value of load current that will be drawn from the battery;

(b) determining the value of voltage that the battery will achieve under the load current; and

(c) utilizing the values determined in steps (a) and (b) to rate a strength of the battery.

30. A method of testing a storage battery comprising:

(a) obtaining an open circuit voltage of the battery;

(b) obtaining a temperature of the battery; and

(c) predicting a bounceback voltage of the battery as a function of the open circuit voltage and the temperature of the battery. esistance value step (d)