Miniature fan or micro-fan

• US 20050106046A1
• Filed: 12/06/2002
• Published: 05/19/2005
• Est. Priority Date: 01/11/2002
• Status: Abandoned Application

• Current Assignee: Ebm-Papst St Georgen GmbH & Company KG (Ebm-Papst Mulfingen GmbH & Company KG)
• Original Assignee: Ebm-Papst St Georgen GmbH & Company KG (Ebm-Papst Mulfingen GmbH & Company KG)
• Inventors: Winkler, Wolfgang Arno
• Application Number:
  US10/500,541
• Publication Number:
  US 20050106046A1
• Time in Patent Office: Days
• US Class Current: 417/423.300
• CPC Class Codes: F04D 25/0633 Details of the magnetic circuit
• CPC Class Codes: F04D 25/0646 Details of the stator
• CPC Class Codes: H02K 11/215 Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 29/08 using magnetic effect devices, e.g. Hall-plates, magneto-resistors H02K29/12 takes precedence
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06

Abstract

A miniature fan or micro-fan (200) features a fan housing (150) through which a substantially annular air duct extends in the axial direction, there being arranged in a central region of the air duct an electronically commutated external-rotor motor (202) whose external rotor, equipped with at least one permanent magnet (86), carries an impeller wheel (204) that is arranged rotatably in the air duct. A circuit board configuration (168) has a motor region that is arranged in the central region of the air duct and carries at least one galvanomagnetic rotor position sensor that is controllable by the magnetic field of the permanent magnet (86) provided on the external rotor. The board has a component region for the reception of electronic components (170) of the external-rotor motor, which component region is arranged substantially outside the air duct, and which comprises a bridge portion, via which the motor region of the circuit board configuration is electrically connected to the component region (168).

Claims

1. A miniature fan or micro-fan

which comprises a fan housing (22;

68;

112;

150) through which a substantially annular air duct (114;

152) extends in the axial direction,

there being arranged in a central region of the air duct (114;

152) a carrier hub (64;

118;

156) which carries the internal stator (72;

122) of an electronically commutated external-rotor motor (28, 30;

70;

158;

202) whose external rotor (80;

160), equipped with at least one permanent magnet (86), carries an impeller wheel (130;

162) that is arranged rotatably in the air duct (114),

and comprising a circuit board configuration (32;

90, 94;

134;

163)

which comprises a motor region (34;

42) that is arranged in the central region of the air duct between the carrier hub (64;

118) and the internal stator (122), and carries at least one galvanomagnetic rotor position sensor (36;

44) that is controllable by the magnetic field of the permanent magnet (86) provided on the external rotor,

which comprises a component region (50;

138) for the reception of electronic components (96;

170) of the external-rotor motor, which component region is arranged substantially outside the air duct (114;

152); and

which comprises a bridge portion (40;

48;

136;

174) by way of which the motor region (163) of the circuit board configuration is electrically connected to the component region (168).

2. The fan according to claim 1,

wherein the motor region, bridge portion, and component region are implemented as parts of the same circuit board.

3. The fan according to claim 1 or 2,

wherein the circuit board is implemented at least locally in flexible fashion.

4. The fan according to claim 3,

wherein the flexible region is deflected between the motor region and component region.

5. The fan according to any of the preceding claims,

wherein the circuit board configuration comprises flexible stranded conductors in the bridge region between the motor region and component region.

6. The fan according to any of the preceding claims,

which is implemented as an axial fan.

7. The fan according to any of the preceding claims,

wherein the internal stator is implemented with claw poles (74;

124) and an annular winding (76;

126;

164).

8. The fan according to claim 7,

wherein the annular winding (76;

126;

164) is electrically connected to the motor region of the circuit board configuration.

9. The fan according to any of the preceding claims,

wherein the component region (138;

168) is arranged substantially in a closed-off region (98;

142;

172) of the fan housing (22;

68).

10. The fan according to claim 9,

wherein the closed-off region is sealed, preferably in liquid-tight fashion, by means of a cover (100;

172).

11. The fan according to claim 10,

wherein the component region (94) of the circuit board configuration is mounted on the cover (100) by means of at least one support member (102).

12. The fan according to any of the preceding claims,

which is controllable via a data bus.

13. The fan according to any of the preceding claims,

wherein a bridge portion (40, 48;

136) of the circuit board configuration (32;

90, 94;

134;

163) extends in the region of a strut, the latter connecting the external-rotor motor (28, 30) to the fan housing (22).

14. A miniature fan or micro-fan

which comprises a fan housing (22;

68;

112;

150) through which a substantially annular air duct (114;

152) extends in the axial direction, that housing being connected via at least one carrier member to a carrier hub (64;

118;

156)

that is arranged in a central region of the air duct (114;

152) and carries the internal stator (72;

122), comprising an annular winding (76;

126;

164) and implemented as a claw-pole stator, of an electronically commutated external-rotor motor (28, 30;

70;

158) whose external rotor (80;

160), equipped with at least one permanent magnet (86), carries fan blades (130;

162) that are arranged in the air duct (114),

and comprising a circuit board configuration (32;

90, 94;

134;

163)

which comprises a motor region (34;

42) that is arranged on the radially inner side of the air duct between the carrier hub (64;

118) and the claw-pole stator (122), is adapted for electrical connection to the annular winding (76;

126;

164) of the claw-pole stator, and carries at least one galvanomagnetic rotor position sensor (36;

44) that is controllable by the magnetic field of the at least one permanent magnet (86) provided on the external rotor,

which comprises a component region (50;

138) for the reception of electronic components (96) of the external-rotor motor, which component region is arranged substantially outside the air duct; and

which comprises a bridge portion (40;

48;

136;

174) by way of which the motor region (163) of the circuit board configuration is electrically connected to the component region (168).

15. The fan according to claim 14,

which is implemented as an axial fan.

16. The fan according to claim 14 or 15,

wherein the component region (138;

168) is arranged substantially in a closed-off region (98;

142;

172) of the fan housing (22;

68).

17. The fan according to claim 16,

wherein the closed-off region is sealed, preferably in liquid-tight fashion, by a cover (100;

172).

18. The fan according to claim 17,

wherein the component region (94) of the circuit board configuration is mounted on the cover (100) by means of at least one support member (102).

19. The fan according to any of claims 14 through 18,

which is controllable via a data bus.