Electrical leakage detection circuit

• US 20050146335A1
• Filed: 12/23/2003
• Published: 07/07/2005
• Est. Priority Date: 12/23/2003
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Wild, Arthur
• Granted Patent: US 7,102,356 B2
• Time in Patent Office: Days
• US Class Current: 324/510
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

A method is provided for detecting electrical leakage between a power supply and a frame of a vehicle or machine. The disclosed method includes coupling a first capacitor between a frame and a first terminal of a power supply for a predetermined period of time. The current flowing between the frame and the first capacitor is limited to a predetermined current limit. It is determined whether the voltage across the first capacitor exceeds a threshold voltage. A first output signal is provided when the voltage across the capacitor exceeds the threshold voltage.

Claims

1. A method for detecting electrical leakage between a power supply and a frame, comprising:

electrically coupling a first capacitor between the frame and a first terminal of the power supply for a first predetermined period of time;

limiting the current flowing between the frame and the first capacitor to less than a predetermined current limit;

determining if a voltage on the first capacitor exceeds a threshold voltage; and

providing a first output signal when the voltage on the first capacitor exceeds the threshold voltage.

2. The method of claim 1, further including:

electrically coupling a second capacitor between the frame and a second terminal of the power supply for the predetermined period of time;

limiting the current flowing between the frame and the second capacitor to less than a predetermined current limit;

determining if a voltage on the second capacitor exceeds a threshold voltage; and

providing a second output signal when a voltage on the second capacitor exceeds the threshold voltage.

3. The method of claim 1, further including:

limiting the voltage on the first capacitor to a predetermined voltage limit.

4. The method of claim 1, wherein the determining if the voltage on the first capacitor exceeds a predetermined threshold includes comparing the voltage on the first capacitor to a stable reference voltage.

5. The method of claim 1, wherein the electrically coupling of the first capacitor between the frame and the first terminal of the power supply includes turning on at least one transistor switch coupled in series between the first capacitor and the frame.

6. The method of claim 1, wherein the limiting of the current flowing between the frame and the first capacitor is performed by a current regulator.

7. The method of claim 6, wherein the current regulator limits the current flowing between the frame and the first capacitor to 8 to 12 milliamps.

8. The method of claim 6, wherein the current regulator limits the current flowing between the frame and the first capacitor to a current limit that is safe for a human being to receive for the predetermined time period.

9. The method of claim 1, further including:

holding the first capacitor in a discharged condition when the first capacitor is not electrically coupled between the frame and the first terminal of the power supply.

10. The method of claim 1, further including:

isolating the first output signal from the terminals of the power supply and from circuitry coupled to the terminals of power supply.

11. The method of claim 10, wherein the isolating is performed by an optocoupler.

12. The method of claim 1, further including:

reducing the current flowing between the frame and the first capacitor with a resistor, thereby providing circuit protection in the event that a second terminal of the power supply becomes shorted to the frame.

13. The method of claim 1, wherein the frame is a frame of a vehicle or a machine.

14. The method of claim 1, further including:

providing a response based on the first output signal, wherein the response comprises at least one of energizing a warning light, activating an alarm, disconnecting the power supply, deactivating the power supply, and placing the power supply in a safe condition.

15. An electrical leakage detection circuit for detecting electrical leakage between a frame and a terminal of a power supply, comprising:

a capacitor having a first terminal coupled to a first terminal of the power supply;

a current regulator having a first terminal coupled to a second terminal of the first capacitor, wherein the current regulator limits the current flowing through the current regulator to less than a predetermined current limit;

a first transistor switch having a first terminal coupled to a second terminal of the current regulator, the first transistor switch having a second terminal coupled to a frame; and

a control circuit for periodically turning the first transistor switch to an ON condition for a predetermined period of time, and providing a first output signal when a voltage on the capacitor exceeds a predetermined threshold voltage.

16. The electrical leakage detection circuit of claim 15, wherein the first transistor switch includes a plurality of transistor switches connected in series.

17. The electrical leakage detection circuit of claim 15, further including:

a zener diode for generating the predetermined threshold voltage.

18. The electrical leakage detection circuit of claim 15, further including:

an optocoupler for isolating the output signal from the power supply.

19. The electrical leakage detection circuit of claim 15, further including:

a second transistor switch for holding the capacitor in a discharged condition when the first transistor switch is in an OFF condition.

20. The electrical leakage detection circuit of claim 15, further comprising:

a comparator for comparing the voltage on the capacitor with the predetermined threshold voltage.