Differential pressure gauge for filter

• US 20050150304A1
• Filed: 12/13/2004
• Published: 07/14/2005
• Est. Priority Date: 07/19/1999
• Status: Active Grant

• Current Assignee: Donaldson Company Incorporated
• Original Assignee: Donaldson Company Incorporated
• Inventors: Gustafson, Michael Jon, Hacker, John R., Connelly, John F., Breiland, Gus E.
• Granted Patent: US 7,225,680 B2
• Time in Patent Office: Days
• US Class Current: 73/754
• CPC Class Codes: B01D 2201/302 having inlet or outlet ports
• CPC Class Codes: B01D 29/606 by pressure measuring
• CPC Class Codes: B01D 35/153 Anti-leakage or anti-return valves
• CPC Class Codes: G01L 9/0089 Transmitting or indicating the displacement of pistons by electrical, electromechanical, magnetic or electromagnetic means G01L9/0008 takes precedence
• CPC Class Codes: G01L 9/14 involving the displacement of magnets, e.g. electromagnets

Abstract

An apparatus for measuring the differential pressure of fluid in filter. The apparatus comprises a housing defining a pressure chamber. A differential pressure gauge divides the pressure chamber into first and second fluid chambers. The differential pressure gauge is arranged to measure a differential pressure between fluid in the first chamber and fluid in the second chamber. The differential pressure gauge has a variable output.

Claims

1. An apparatus for measuring the differential pressure of fluid in filter, the apparatus comprising:

a housing defining a pressure chamber;

a magnet positioned within the chamber;

a circuit board;

a circuit mounted on the circuit board, the circuit having a hall-effect sensor responsive to the magnet and a first set of electrical components, the hall-effect sensor being mounted on one side of the circuit board and the first set of electrical components being mounted on an opposite side of the circuit board.

2. The apparatus of claim 1 wherein the hall-effect sensor has a surface substantially parallel to the circuit board and the surface is positioned against the housing.

3. The apparatus of claim 2 wherein the circuit board is round.

4. The apparatus of claim 3 wherein the first set of electrical components includes more than one electrical component.

5. The apparatus of claim 1 wherein the hall-effect sensor has a surface substantially parallel to the circuit board and the surface is positioned proximal to the housing.

6. The apparatus of claim 1 further comprising second set of electrical components mounted on the same side of the circuit board as the hall-effect sensor, wherein the depth of the hall-effect sensor is greater than or equal to the depth of each electrical component in the second set of electrical components.

7. The apparatus of claim 6 wherein the second set of electrical components includes more than one electrical component.

8. An apparatus for measuring the differential pressure of fluid in filter, the apparatus comprising:

a housing defining a pressure chamber;

a magnet positioned within the chamber;

a hall-effect sensor responsive to the magnet; and

a circular circuit board mounting the hall-effect sensor.

9. The apparatus of claim 8 wherein the housing further defines a sensor chamber, the sensor chamber having a circular cross-sectional area.

10. The apparatus of claim 9 wherein the circuit board is connected to a connector to form a connector assembly, and the diameter of the connector is approximately the same as the diameter of the sensor chamber so that the circuit connector assembly fits snugly within the sensor chamber.

11. The apparatus of claim 10 wherein the sensor assembly further includes a set of electrical components, the hall-effect sensor being mounted on one side of the circuit board and the set of electrical components being mounted on an opposite side of the circuit board.

12. The apparatus of claim 11 wherein the set of electrical components includes more than one electrical component.

13. An apparatus for measuring the differential pressure of fluid in filter, the apparatus comprising:

a sensor assembly including a housing and a sensor positioned within the housing, the sensor being responsive to magnetic fields;

a fluid assembly including a sleeve and a magnetic piston, the sleeve defining at least a portion of a pressure chamber, the magnetic piston positioned within the pressure chamber, the magnetic piston dividing the pressure chamber into a high-pressure portion and a low-pressure portion, the sleeve being formed with plastic.

14. The apparatus of claim 13 wherein the sleeve is snap fit to the housing.

15. The apparatus of claim 14 wherein the sleeve defines a circumferential groove and the housing defines a circumferential rib, the groove and rib arranged to mate.

16. The apparatus of claim 15 wherein the sleeve is formed with a material selected from Nylon.

17. The apparatus of claim 13 wherein the sleeve has an attachment end, the attachment end configured for attachment to the housing, the sleeve defining one or more first openings, the one or more first openings extending from the attachment end.

18. The apparatus of claim 17 wherein the sleeve has on opposite end, the opposite end defining an opening, the opening being in fluid communication with the pressure chamber on one side of the piston and the one or more first openings being in fluid communication with the pressure chamber on the opposite side of the piston.

19. A method of measuring differential pressure in a filter head, the filter head including a differential pressure gauge, the differential pressure gauge including a magnetic piston and a hall-effect sensor and a circuit, the hall-effect sensor output a sensor voltage in response to the magnetic piston, the circuit outputting an output voltage in response to the senor voltage, the method comprising:

moving a magnetic piston in one direction while the differential pressure is increasing and in an opposite direction when the differential pressure is decreasing;

generating a sensor voltage, the amplitude of the sensor voltage corresponding to the position of the magnetic piston;

generating an output voltage in response to the sensor voltage; and

adjusting the output voltage to compensate for hysteresis in movement of the magnetic piston.

20. The method of claim 19 wherein adjusting the output voltage includes stepping the output voltage from a first amplitude to a second amplitude when the sensor voltage reaches a first predetermined level and the differential pressure is increasing, and wherein the circuit steps the output voltage from the second level to the first level when the sensor voltage reaches an amplitude substantially equal to the first predetermined level plus a first predetermined offset voltage when the differential pressure is decreasing.

21. The method of claim 20 wherein adjusting the output voltage further includes stepping the output voltage from the second amplitude to a third amplitude when the sensor voltage reaches a second predetermined level and the differential pressure is increasing, and wherein the circuit steps the output voltage from the third level to the second level when the sensor voltage reaches an amplitude substantially equal to the second predetermined level plus a second predetermined offset voltage when the differential pressure is decreasing.

22. The method of claim 21 wherein generating a sensor voltage includes sampling the output of the hall-effect sensor and calculating a running average of a predetermined number of the most recent samples.

23. The method of claim 19 further comprising:

enabling a hysteresis flag when the sensor voltage is greater than a checkpoint voltage plus an offset voltage; and

disabling the hysteresis flag when the sensor voltage is less than the checkpoint voltage.

24. The method of claim 23 further comprising setting the output voltage to a high state when the sensor voltage is greater than the checkpoint voltage.

25. The method of claim 24 further comprising setting the output voltage to a high state when the hysteresis flag is enabled.

26. The method of claim 25 further comprising setting the output voltage to a low state when the hysteresis flag is disabled.