Retractable vehicle step with anti-strike/anti-pinch sensor system

• US 20050173886A1
• Filed: 10/29/2004
• Published: 08/11/2005
• Est. Priority Date: 10/31/2003
• Status: Active Grant

• Current Assignee: Lund Motion Products Inc (Truck Hero, Inc.)
• Original Assignee: 89908 Incorporated
• Inventors: Leitner, Horst
• Granted Patent: US 7,163,221 B2
• Time in Patent Office: Days
• US Class Current: 280/166
• CPC Class Codes: B60R 3/02 Retractable steps or ladders, e.g. movable under shock B60R3/005 takes precedence

Abstract

A retractable step assist for a vehicle comprises a step, an actuator, an optical fiber sensor, and a safety. The step is movable between a retracted position and a deployed position that is downward and outboard from the retracted position. The actuator is mechanically connected to the step to position the step. The optical fiber sensor has an output that varies when pressure is applied to the optical fiber sensor. The safety is triggered by this output from the optical fiber sensor. The safety is configured to terminate retraction of the step when the optical fiber sensor senses pressure from an object pinched by the step deck.

Claims

1. A retractable step assist for a vehicle, comprising:

a step member having a step deck with an upper stepping surface, said step deck movable between a retracted position and a deployed position downward and outboard from said retracted position;

an extendable support assembly connectable with respect to an underside of the vehicle so as to extend said step deck downward and outward from the underside of the vehicle in the deployed position;

an electrically activated actuator mechanically connected to said extendible support assembly to automatically position said extendible support assembly and said step deck;

an optical fiber comprising an inner core and an outer cladding, said outer cladding at least partially surrounding said inner core, said optical fiber having transmission properties that vary when pressure is applied to said optical fiber, said optical fiber disposable on a lower body portion of said vehicle;

a light source having an optical output optically connected to said optical fiber so as to couple light output by said light source into said core of said optical fiber such that said light propagates through said optical fiber;

a light sensitive optical detector optically coupled to said core of said optical fiber to measure the intensity of said light from said light source propagating through said optical fiber, said intensity measured by said optical detector varying when pressure is applied to said optical fiber, said optical detector having an electrical output dependent on said measured intensity and indicative of said pressure applied; and

an electrically activated safety electrically connected to said electrical output of said optical detector, said electrically activated safety terminating retracting motion of said step member when said optical fiber senses pressure from an object pinched between said step deck and said lower body portion.

2. The retractable step assist of claim 1, wherein said electrically activated actuator comprises an electrical motor.

3. The retractable step assist of claim 1, wherein said optical fiber is disposable on a lower body panel of said vehicle.

4. The retractable step assist of claim 1, wherein said inner core of said optical fiber comprises material having a refractive index and said outer cladding of said optical fiber comprises a material having a refractive index, said refractive index of said outer cladding being at least a large as said refractive index of said inner core.

5. The retractable step assist of claim 4, wherein low refractive index gap regions separate said inner cladding from said outer core, said low refractive region gap regions having a lower refractive index than the refractive indices said cladding and said core.

6. The retractable step assist of claim 5, wherein said cladding is resilient such that pressure forces portions of said outer cladding separated from said inner core by gaps to contact said inner core permitting light to escape from the core.

7. The retractable step assist of claim 6, wherein said outer cladding comprises material selected from the group consisting essentially of polyurethane, silicon, polyethylene, rubber, and ethylene-propylene-terpolymer-rubber.

8. The retractable step assist of claim 7, wherein said inner core comprises material selected from the group consisting essentially of polymethylmethacrylate (PMMA) and polyurethane.

9. The retractable step assist of claim 6, wherein said inner core comprises polymethylmethacrylate (PMMA).

10. The retractable step assist of claim 9, wherein said outer cladding comprises polyethylene foam foil.

11. The retractable step assist of claim 1, wherein air gaps separate said outer cladding from said core and said cladding is resilient such that pressure forces portions of said cladding separated from said inner core by air gaps to approach said inner core permitting light to escape from the core.

12. The retractable step assist of claim 11, wherein said core comprises material having a refractive index and said cladding comprises a material having a refractive index, said refractive index of said cladding being larger than said refractive index of said core.

13. The retractable step assist of claim 1, wherein said optical fiber further comprises a protective sheath over said outer cladding.

14. The retractable step assist of claim 1, wherein said light source is selected from the group consisting of a light emitting diode and a laser diode.

15. The retractable step assist of claim 1, wherein said light sensitive optical detector comprise a photodiode.

16. The retractable step assist of claim 1, wherein said electrically activated safety comprises an electrical switch electrically connected to said electrically activated actuator to prevent movement of step assembly.

17. The retractable step assist of claim 1, wherein said electrically activated safety comprises an electrical switch electrically connected to said electrically activated actuator to reverse movement of step assembly.

18. The retractable step assist of claim 1, wherein said electrically activated safety comprises a brake to seize movement of step assembly.

19. The retractable step assist of claim 1, wherein said electrically activated safety comprises a release to disengage a driving retracting force on the step member.

20. The retractable vehicle step assist of claim 1, further comprising a first support arm and said second support arm connectable with respect to an underside of a vehicle so as to be pivotable about a first axis oriented generally parallel to the ground and a second axis oriented generally parallel to the ground, respectively, said first support arm and said second support arm allowing said step member to move between a retracted position and a deployed position downward and outboard from said retracted position.

21. The retractable vehicle step assist of claim 20, wherein said first support arm and said second support arm connected to a step member support bracket opposite said stepping deck so that said first support arm and said second support arm are pivotable with respect to said step member about a third axis and a fourth axis, respectively, said fourth axis located inboard from said third axis.

22. The retractable vehicle step assist of claim 21, wherein said first axis is spaced from said third axis by a first distance, said second axis is spaced from said fourth axis by a second distance, said first axis is spaced from said second axis by a third distance, and said third axis is spaced from said fourth axis by a fourth distance, as said step assist is viewed in a plane perpendicular to said first axis, said first distance and said second distance are unequal, and said third distance and said fourth distance are unequal.

23. A retractable vehicle step assist, comprising:

a first support arm;

a second support arm;

said first support arm and said second support arm connectable with respect to an underside of a vehicle so as to be pivotable about a first axis oriented generally parallel to the ground and a second axis oriented generally parallel to the ground, respectively;

a step member having an upper stepping surface, said first support arm and said second support arm connected to said step member so that said first support arm and said second support arm are pivotable with respect to said step member about a third axis and a fourth axis, respectively, said fourth axis located inboard from said third axis;

said first support arm and said second support arm allowing said step member to move between a retracted position and a deployed position downward and outboard from said retracted position, at least a portion of said upper stepping surface moves upward as said step member moves from said retracted position to said deployed. position;

a fiber optic sensor sensitive to pressure, said fiber optic sensor at least partly disposable in a location of said vehicle upward and inboard from said extended position such that an object pinched by said retracting step member is sensed by said fiber optic sensor, said fiber optic sensor comprising;

an optical fiber line comprising a core and a cladding, said optical fiber having a transmission loss increasing with pressure applied to said optical fiber;

a light source optically coupled to said optical fiber core to introduce light into said optical fiber, said light inserted in said core propagating along said optical fiber; and

a light sensitive optical detector optically coupled to said optical fiber core to sense said light propagating within said core of said optical fiber, said light sensitive optical detector having an electrical output port outputting a signal determined in part by said optical transmission loss of said optical fiber; and

a safety system comprising an electrical switch having an electrical input port connected to said electrical output port of said light sensitive optical detector of said fiber optic sensor, said safety system terminating retraction of said step member when an object is pinched by said retracting step member causing said object to apply pressure to said fiber optic line that introduces transmission loss sensed by said light sensitive optical detector and communicated electronically to said safety system.

24. The retractable vehicle step assist of claim 23, wherein said optical fiber is disposable on a lower body panel of said vehicle.

25. The retractable vehicle step assist of claim 23, wherein said core comprises material having a refractive index and said cladding comprises a material having a refractive index, said refractive index of said cladding being at least as large as said refractive index of said core.

26. The retractable vehicle step assist of claim 25, wherein low refractive index gap regions separate said cladding from said core, said low refractive region gap regions having a lower refractive index than said cladding and said core.

27. The retractable vehicle step assist of claim 26, wherein said cladding is resilient such that pressure forces portions of said cladding separated from said inner core by gaps to approach said inner core permitting light to escape from the core.

28. The retractable step assist of claim 23, wherein said optical fiber further comprises a protective sheath over said cladding.

29. The retractable vehicle step assist of claim 23, wherein said light source is selected from the group consisting of a light emitting diode and a laser diode.

30. The retractable vehicle step assist of claim 23, wherein said light sensitive optical detector comprise a photodiode.

31. The retractable vehicle step assist of claim 23, wherein said electrical switch is electrically connected to drive electronics for driving said step member and switching off movement of said step member to prevent retraction.

32. The retractable vehicle step assist of claim 23, wherein said electrical switch is electrically connected to drive electronics for driving said step member in a reverse direction and said electrical switch upon activation reverses retraction of said step assembly.

33. The retractable vehicle step assist of claim 23, wherein said electrically activated safety comprises a brake to seize movement of step assembly.

34. The retractable vehicle step assist of claim 23, wherein said electrically activated safety comprises a release for disengaging a driving force on said step member.

35. A retractable step assist for a vehicle, comprising:

a step member having a step deck with an upper stepping surface, said step deck movable between a retracted position and a deployed position downward and outboard from said retracted position;

an extendable support assembly connectable with respect to an underside of the vehicles so as to extend said step deck downward and outward from the underside of the vehicle in the deployed position;

an actuator mechanically connected to said extendible support assembly to position said extendible support assembly and said step deck;

an optical fiber comprising an inner core and an outer cladding at least partially surrounding said inner core, said optical fiber having optical properties that vary when pressure is applied to said optical fiber, said optical fiber disposable on a lower body portion of said vehicle;

a light source having an optical output optically connected to said optical fiber so as to couple an optical signal into said core of said optical fiber such that said optical signal propagates through said optical fiber;

a light sensitive optical detector optically coupled to said core of said optical fiber to sensing said optical signal propagating through said optical fiber, said optical signal measured by said optical detector varying when pressure is applied to said optical fiber, said optical detector having an output dependent on said optical signal measured and indicative of said pressure applied; and

a safety triggered by a signal from said optical detector, said safety configured to terminate retraction of said step member when said optical fiber senses pressure from an object pinched between said step deck and said lower body portion.

36. A retractable step assist of claim 35, wherein as actuator comprises an electrically activated actuator.

37. A retractable step assist of claim 36, wherein as electrically activated mechanical actuator comprises an electrical motor.

38. A retractable step assist of claim 35, wherein said output of said optical detector comprises an electrical output port outputting an electrical signal.

39. A retractable step assist of claim 38, wherein said safety comprises an electronically activated safety having an electrical input port electrically coupled to said electrical output port of said optical detector to receive said electrical signal from said electrical output port of said optical detector.

40. A method of reducing injury caused by retraction of retractable step in a retractable vehicle step assist, said method comprising:

disposing an fiber optic with respect to said retracting step to be at least partially compressed when an object is contacted by retraction of said retractable step in a vehicle step assist, said fiber optic having optical properties that are altered when said fiber optic is compressed;

propagating light through said optical fiber;

detecting said light propagated through said optical fiber;

determining whether said fiber optic is compressed based on said variation in said optical properties of said fiber optic; and

terminating retraction of said retractable step upon compression of said fiber optic.

41. The method of claim 40, wherein transmission loss of said fiber optic increases with compression of said fiber optic and said compression of said fiber optic is determined by measuring intensity of light propagated through said optical fiber.

42. The method of claim 40, further comprising reversing movement of said retractable step upon sensing compression of said fiber optic.

43. The method of claim 40, wherein retraction is terminated upon application of about 100 Newton compressive force applied to said fiber optic.