Method and apparatus for testing a joint replacement device

• US 20050241404A1
• Filed: 04/28/2005
• Published: 11/03/2005
• Est. Priority Date: 05/03/2004
• Status: Active Grant

• Current Assignee: William R. Salvesen
• Original Assignee: William R. Salvesen
• Inventors: Salvesen, William R.
• Granted Patent: US 7,219,555 B2
• Time in Patent Office: Days
• US Class Current: 73/788
• CPC Class Codes: A61F 2/32 for the hip
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/468 Testing instruments for artificial joints for testing non-implantable prostheses A61F2/76

Abstract

An apparatus and method for testing components of a joint replacement device in desired articulation relative to one another under a load, include: a first unit or step operable to impart undulating orientations of a first member of the joint replacement device; and a second unit or step operable to locate a second member of the joint replacement device proximate to the first member of the joint replacement device such that an articulation surface of the second member engages an articulation surface of the first member for movement in response to the undulating orientations of the first member, wherein at least one of: (i) the second unit is operable to automatically adjust the location of the second member of the joint replacement device in response to lateral forces exerted by the first member on the second member, and (ii) the apparatus and method include a third unit or step operable to impart rotational displacement to the first member of the joint replacement device such that the articulation surface of the first member will be engaged with the articulation surface of the second member for the desired articulation of the first and second members.

Claims

1. An apparatus for testing components of a joint replacement device in desired articulation relative to one another under a load, comprising:

a first unit operable to impart undulating orientations to a first member of the joint replacement device; and

a second unit operable to locate a second member of the joint replacement device proximate to the first member of the joint replacement device such that an articulation surface of the second member engages an articulation surface of the first member for articulation in response to the undulating orientations of the first member, the second unit being operable to automatically adjust the location of the second member of the joint replacement device relative to the first member for the desired articulation in response to lateral forces exerted by the first member upon the second member during the undulating orientations.

2. The apparatus of claim 1 wherein:

the first unit includes;

(i) a base operable for rotational movement about a first longitudinal axis and having a slanted plane with respect to a first plane substantially perpendicular to the first longitudinal axis, and (ii) an undulating platform rotationally coupled to the base about a second longitudinal axis and oriented in a second plane that is substantially perpendicular to the second longitudinal axis and that is substantially parallel to the slanted plane of the base; and

the rotational movement of the base about the first longitudinal axis effecting undulating orientations of the slanted plane and corresponding undulating orientations of the undulating platform by way of the rotational coupling between the undulating platform and the base; and

wherein the first member of the joint replacement device is to be coupled to the undulating platform.

3. The apparatus of claim 2 wherein the rotational movement of the base about the first longitudinal axis causes the orientations of the second longitudinal axis of the undulating platform to sweep through a frustoconical path.

4. The apparatus of claim 2 wherein:

the undulating platform is rotationally coupled to the base such that;

(i) the first longitudinal axis passes through a center of rotation of the slanted plane of the base, and (ii) the second longitudinal axis passes through a center of rotation of the articulation surface of the second member of the joint replacement device and through a point in the slanted plane that is offset from the center of rotation of the slanted plane of the base; and

the offset from the center of rotation of the slanted plane is such that the first longitudinal axis also substantially passes through the center of rotation of the articulation surface of the second member of the joint replacement device.

5. The apparatus of claim 2 wherein:

the base is operable to rotate through one or more 360 degree cycles about the first longitudinal axis; and

the undulating platform is restricted in its ability to rotate about the first longitudinal axis.

6. The apparatus of claim 5 wherein at least one of:

(i) a frequency of rotation of the base about the first longitudinal axis is selectively variable;

(ii) rotational displacement to which the undulating platform is restricted in its rotation about the first longitudinal axis is selectively variable; and

(iii) a frequency of undulation of the undulating platform is selectively variable.

7. The apparatus of claim 5 further comprising:

a longitudinal race in substantially parallel orientation with respect to the first longitudinal axis; and

an arm extending from the undulating platform into the longitudinal race such that the undulating platform is restricted in its ability to rotate about the first longitudinal axis.

8. The apparatus of claim 7 wherein the arm is operable to move longitudinally within the longitudinal race in response to the undulating orientations of the undulating platform.

9. The apparatus of claim 7 wherein the longitudinal race is operable to move substantially tangentially with respect to the first longitudinal axis to impart rotation to the first member of the joint replacement device about the first longitudinal axis such that the articulation surface of the first member rotationally engages the articulation surface of the second member.

10. The apparatus of claim 9 wherein the longitudinal race is operable to oscillate between first and second extremes in order to limit the rotation of the first member of the joint replacement device about the first longitudinal axis.

11. The apparatus of claim 10 further comprising an offset crank and a rocker arm coupled between the crank and the longitudinal race to move the longitudinal race substantially tangentially with respect to the first longitudinal axis.

12. The apparatus of claim 10 wherein at least one of:

(i) a frequency of oscillation between the first and second extremes is selectively variable; and

(ii) the positions of the first and second extremes are selectively variable.

13. The apparatus of claim 1 wherein the second unit includes:

a shaft having a proximal end for operative connection to the second member of the joint replacement device; and

a hinge unit operable to maintain the shaft in substantially coaxial orientation with respect to a first longitudinal axis passing through a central portion of the articulation surface of the first member of the joint replacement device.

14. The apparatus of claim 13 wherein the hinge unit permits the lateral movement of the first member to move the second member of the joint replacement device such that the shaft is maintained in substantially coaxial orientation with respect to the first longitudinal axis.

15. The apparatus of claim 13 wherein the hinge unit includes:

a first pivot assembly operable to permit the shaft to rotate about a second longitudinal axis oriented substantially parallel to the shaft; and

a second pivot assembly operable to permit the shaft and the first pivot assembly to rotate about a third longitudinal axis oriented substantially parallel to the shaft.

16. The apparatus of claim 1 wherein the second unit includes:

a shaft having a proximal end for operative connection to the second member of the joint replacement device; and

a load unit operable to impart a load on the shaft such that the articulation surfaces of the first and second members of the joint replacement device are in compression.

17. The apparatus of claim 16 wherein the load unit is operable to control the load on the shaft to achieve a substantially constant compressive load as between the articulation surfaces of the first and second members of the joint replacement device.

18. The apparatus of claim 16 wherein the load unit includes:

a drive shaft in alignment with, and coupled to, the shaft and

an actuator coupled to and operable to move the drive shaft such that the drive shaft is biased towards the shaft and imparts the load on the shaft.

19. The apparatus of claim 16 wherein the load unit includes:

a screw shaft in alignment with, and coupled to, the shaft; and

a motor coupled to and operable to rotate the screw shaft within a threaded coupling such that the threaded coupling biases the screw shaft towards the shaft and imparts the load on the shaft.

20. The apparatus of claim 19 wherein the motor is a servo motor that is controlled to variably rotate the screw shaft to achieve a substantially constant compressive load as between the articulation surfaces of the first and second members of the joint replacement device.

21. The apparatus of claim 19 wherein the shaft, the screw shaft and the motor are movable laterally such that the location of the second member of the joint replacement device is automatically adjusted in response to lateral forces exerted by the first member upon the second member.

22. An apparatus for testing components of a joint replacement device in desired articulation relative to one another under a load, comprising:

a first unit operable to impart undulating orientations of a first member of the joint replacement device with respect to a longitudinal axis;

a second unit operable to locate a second member of the joint replacement device proximate to the first member of the joint replacement device such that an articulation surface of the second member movingly engages an articulation surface of the first member in response to the undulating orientations of the first member; and

a third unit operable to impart rotational displacement to the first member of the joint replacement device such that the articulation surface of the first member will be engaged with the articulation surface of the second member for the desired articulation of the first and second members.

23. The apparatus of claim 22 wherein the first unit includes:

a base operable for rotational movement through one or more 360 degree cycles about a first longitudinal axis and having a slanted plane with respect to a first plane substantially perpendicular to the first longitudinal axis; and

an undulating platform coupled to the base for rotation about a second longitudinal axis and oriented in a second plane that is substantially perpendicular to the second longitudinal axis and that is substantially parallel to the slanted plane of the base, the undulating platform being restricted in its ability to rotate about the first longitudinal axis.

24. The apparatus of claim 23 wherein:

the rotational movement of the base about the first longitudinal axis causes undulating orientations of the slanted plane and corresponding undulating orientations of the undulating platform by way of its coupling to the base; and

wherein the first member of the joint replacement device is to be coupled to the undulating platform.

25. The apparatus of claim 23 wherein at least one of:

(i) a frequency of rotation of the base about the first longitudinal axis is selectively variable;

(ii) rotational displacement to which the undulating platform is restricted in its rotation about the first longitudinal axis is selectively variable; and

(iii) a frequency of undulation of the undulating platform about the first longitudinal axis is selectively variable.

26. The apparatus of claim 23 further comprising:

a longitudinal race in substantially parallel orientation with respect to the first longitudinal axis; and

an arm extending from the undulating platform into the longitudinal race such that the undulating platform is restricted in its ability to rotate about the first longitudinal axis.

27. The apparatus of claim 26 wherein the arm is operable to move longitudinally within the longitudinal race in response to the undulating orientations of the undulating platform.

28. The apparatus of claim 26 wherein the longitudinal race is operable to move substantially tangentially with respect to the first longitudinal axis to impart rotational displacement to the first member of the joint replacement device about the first longitudinal axis such that the articulation surface of the first member will be engaged with the articulation surface of the second member for the desired articulation of the first and second members.

29. The apparatus of claim 28 wherein the longitudinal race is operable to oscillate between first and second extremes in order to limit the rotational displacement of the first member of the joint replacement device about the first longitudinal axis.

30. The apparatus of claim 29 further comprising an offset crank and a rocker arm coupled between the crank and the longitudinal race to move the longitudinal race substantially tangentially with respect to the first longitudinal axis.

31. The apparatus of claim 29 wherein at least one of:

(i) a frequency of oscillation between the first and second extremes is selectively variable; and

(ii) the positions of the first and second extremes are selectively variable.

32. A method for testing components of a joint replacement device in desired articulation relative to one another under a load, comprising:

imparting undulating orientations to a first member of the joint replacement device;

locating a second member of the joint replacement device proximate to the first member of the joint replacement device such that an articulation surface of the second member is engaged with an articulation surface of the first member for articulation in response to the undulating orientations of the first member; and

automatically adjusting the location of the second member of the joint replacement device relative to the first member in response to lateral forces exerted by the first member upon the second member and thereby attaining the desired articulation.

33. The method of claim 32 including restricting rotational displacement of the first member about a longitudinal axis of rotation.

34. The method of claim 33 wherein the rotational displacement is restricted to a frequency of oscillation between first and second extremes, and selecting at least one of (i) the frequency of oscillation and (ii) the location of the first and second extremes relative to one another.

35. The method of claim 32 including imparting a selected load to the second member during articulation of the first and second members.