Fastenable member for sealing, baffling or reinforcing and method of forming same
First Claim
Patent Images
1. A method for forming a member for sealing, baffling or reinforcement to a structure of an article of manufacture, the method comprising:
- providing a carrier the carrier having a first surface and a second surface;
disposing a first mass of expandable material upon the first surface of the carrier;
disposing a second mass of expandable material upon the second surface of the carrier, the first mass substantially entirely separated from the second mass by a thickness of the carrier; and
providing a fastener connected to the carrier.
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Accused Products
Abstract
There is disclosed a member for sealing, baffling and/or reinforcing components of an automotive vehicle. The assembly generally includes a carrier, an expandable material and at least one fastener.
168 Citations
20 Claims
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1. A method for forming a member for sealing, baffling or reinforcement to a structure of an article of manufacture, the method comprising:
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providing a carrier the carrier having a first surface and a second surface;
disposing a first mass of expandable material upon the first surface of the carrier;
disposing a second mass of expandable material upon the second surface of the carrier, the first mass substantially entirely separated from the second mass by a thickness of the carrier; and
providing a fastener connected to the carrier. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A method for forming a member and using the member for sealing, baffling or reinforcement to a structure of an automotive vehicle, the method comprising:
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providing a carrier material, the carrier material being a film with a first surface and a second surface;
co-extruding expandable material upon the first surface of the carrier material;
co-extruding expandable material upon the second surface of the carrier material;
cutting the expandable materials and the carrier material thereby forming the member to include a carrier having a first surface with a first mass of expandable material disposed thereon and a second surface with a second mass of expandable material thereon, the first mass separated from the second mass by a thickness of the carrier; and
providing a fastener connected to the carrier, the first mass, the second mass or a combination thereof. - View Dependent Claims (8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A method for forming a member and using the member for sealing, baffling or reinforcement to a structure of an automotive vehicle, the method comprising:
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providing a carrier material, the carrier material being a film with a first surface and a second surface;
co-extruding a strip of expandable material upon the first surface of the carrier material;
co-extruding a strip of expandable material upon the second surface of the carrier material;
cutting the strips of expandable material and the carrier material thereby forming the member to include a carrier having a first surface with a first strip of expandable material disposed thereon and a second surface with a second strip of expandable material thereon, wherein;
i. the first strip is separated from the second strip by substantially only a thickness of the carrier; and
ii. the member includes an intermediate portion between a first side portion and a second side portion;
forming slits in the first side portion to form the first side portion into a plurality of sections;
extending at least one mechanical fastener through an opening in at least one of the plurality of sections;
installing the member into a cavity of a structure of an automotive vehicle including extending the at least one mechanical fastener into an opening of the structure of the vehicle wherein, upon installation, a first section of the plurality of sections extends in a first direction and a second section of the plurality of sections extends in a second direction generally opposite the first direction such that the carrier substantially divides the cavity of the structure into a first space and a second space; and
expanding the first strip and the second strip of expandable material to substantially fill a portion of the cavity of the automotive vehicle and to substantially entirely span a cross-section of the cavity. - View Dependent Claims (18, 19, 20)
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Specification