Biomedical devices containing internal wetting agents

• US 20060007391A1
• Filed: 09/09/2005
• Published: 01/12/2006
• Est. Priority Date: 09/10/2001
• Status: Active Grant

• Current Assignee: Johnson & Johnson Vision Care Incorporated (Johnson & Johnson)
• Original Assignee: Johnson & Johnson Vision Care Incorporated (Johnson & Johnson)
• Inventors: McCabe, Kevin P., Steffen, Robert B., Molock, Frank F., Hill, Gregory A., Vanderlaan, Douglas G., Alli, Azaam, Young, Kent A., Ford, James D.
• Granted Patent: US 7,649,058 B2
• Time in Patent Office: Days
• US Class Current: 351/160.H
• CPC Class Codes: A61L 27/18 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: A61L 27/26 Mixtures of macromolecular compounds
• CPC Class Codes: A61L 27/52 Hydrogels or hydrocolloids
• CPC Class Codes: C08L 83/04 Polysiloxanes
• CPC Class Codes: G02B 1/043 Contact lenses

Abstract

This invention includes a wettable biomedical device containing a high molecular weight hydrophilic polymer and a hydroxyl-functionalized silicone-containing monomer.

Claims

1-49. -49. (canceled)

50. A method comprising the steps of (a) mixing reactive components comprising at least one high molecular weight hydrophilic polymer, at least one siloxane containing macromer and an effective amount of at least one compatibilizing component and (b) curing the product of step (a) to form a biomedical device.

51. The method of claim 50 wherein said biomedical device comprises an ophthalmic device.

52. The method of claim 50 wherein said ophthalmic device is a silicone hydrogel contact lens.

53. The method of claim 50 wherein said reactive components are mixed in the presence of a diluent to form a reaction mixture.

54. The method of claim 53 wherein said diluent is selected from the group consisting of ethers, esters, alkanes, alkyl halides, silanes, amides, alcohols and mixtures thereof.

55. The method of claim 53 wherein said diluent selected from the group consisting amides, alcohols and mixtures thereof.

56. The method of claim 53 wherein said diluent selecting the group consisting of tetrahydrofuran, ethyl acetate, methyl lactate, i-propyl lactate, ethylene chloride, octamethylcyclotetrasiloxane, dimethyl formamide, dimethyl acetamide, dimethyl propionamide, N methylpyrrolidinone mixtures thereof and mixtures of any of the foregoing with at least one alcohol.

57. The method of claim 53 wherein said diluent comprises at least one alcohol having at least 4 carbon atoms.

58. The method of claim 53 wherein said diluent comprises at least one alcohol having at least 5 carbons atoms.

59. The method of claim 53 wherein said diluents are inert and easily displaceable with water.

60. The method of claim 53 wherein said diluent comprises at least one alcohol selected from the group consisting of tert-butanol, tert-amyl alcohol, 2-butanol, 2-methyl-2-pentanol, 2,3-dimethyl-2-butanol, 3-methyl-3-pentanol, 3-ethyl-3-pentanol, 3,7-dimethyl-3-octanol and mixtures thereof.

61. The method of claim 53 wherein said diluent is selected from the group consisting of hexanol, heptanol, octanol, nonanol, decanol, tert-butyl alcohol, 3-methyl-3-pentanol, isopropanol, t amyl alcohol, ethyl lactate, methyl lactate, i-propyl lactate, 3,7-dimethyl-3-octanol, dimethyl formamide, dimethyl acetamide, dimethyl propionamide, N methylpyrrolidinone and mixtures thereof.

62. The method of claim 53 wherein said diluent is selected from the group consisting of 1-ethoxy-2-propanol, 1-methyl-2-propanol, t-amyl alcohol, tripropylene glycol methyl ether, isopropanol, 1-methyl-2-pyrrolidone, N,N-dimethylpropionamide, ethyl lactate, dipropylene glycol methyl ether and mixtures thereof.

63. The method of claim 53 wherein said diluent is present in an amount less than about 40 weight % based upon the reaction mixture.

64. The method of claim 53 wherein said diluent is present in an amount between about 10 and about 30 weight % based upon the reaction mixture.

65. The method of claim 53 wherein said diluent is water soluble at processing conditions and said process further comprises (c) removing said lens from a mold in which said lens was cured and (d) hydrating said lens, wherein both steps (c) and (d) are performed in aqueous solutions which comprise water as a substantial component.

66. The method of claim 53 wherein said curing is conducted via heat, exposure to radiation or a combination thereof and said reaction mixture further comprises at least one initiator.

67. The method of claim 66 wherein said curing is conducted via irradiation comprises ionizing and/or actinic radiation and said initiator comprises at least one photoinitiator.

68. The method of claim 67 wherein said radiation comprises light having a wavelength of about 150 to about 800 nm and said initiator is selected from the group consisting of aromatic alpha-hydroxy ketones, alkoxydoxybenzoins, acetophenones, acyl phosphine oxides, mixtures of tertiary amines and diketones, and mixtures thereof.

69. The method of claim 67 wherein said initiator is selected from the group consisting of 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, bis(2,6-dimethoxybenzoyl)-2,4-4-trimethylpentyl phosphine oxide, bis(2,4,6-trimethylbenzoyl)-phenylphosphineoxide, 2,4,6-trimethylbenzyldiphenyl phosphine oxide and 2,4,6-trimethylbenzyoyl diphenylphosphine oxide, benzoin methyl ester, combinations of camphorquinone and ethyl 4-(N,N-dimethylamino)benzoate and mixtures thereof.

70. The method of claim 67 wherein said initiator is present in the reaction mixture in amounts from about 0.1 to about 2 weight percent based upon said reactive components.

71. The method of claim 67 wherein said curing is conducted via visible light irradiation.

72. The method of claim 71 wherein said initiator comprises 1-hydroxycyclohexyl phenyl ketone, bis(2,6-dimethoxybenzoyl)-2,4-4-trimethylpentyl phosphine oxide and mixtures thereof.

73. The method of claim 71 wherein said initiator comprises bis(2,4,6-trimethylbenzoyl)-phenylphosphineoxide.

74. The method of claims 67 wherein said reactive components further comprises at least one UV absorbing compound.

75. The method of claim 71 wherein said curing step is conducted at a cure intensity between about 0.1 and about 6 mW/cm².

76. The method of claim 71 wherein said curing step is conducted at a cure intensity of between about. 0.2 mW/cm² to about 3 mW/cm².

77. The method of claims 75 wherein said curing step further comprises a cure time of at least about 1 minute.

78. The method of claims 75 wherein said curing step further comprises a cure time of between about 1 and about 60 minutes.

79. The method of claim 75 wherein said curing step further comprises a cure time of between about 1 and about 30 minutes.

80. The method of claim 75 wherein said curing step is conducted at a temperature greater than about 25°

C.

81. The method of claim 75 wherein said curing step is conducted at a temperature between about 25°

C. and 70°

C.

82. The method of claim 75 wherein said curing step is conduct at a temperature between about 40°

C. and 70°

C.

83. The method of claim 53 wherein said reaction mixture is cured in a mold and said method further comprises the step deblocking said ophthalmic device from said mold.

84. The method of claim 83 wherein said reaction mixture further comprises at least one low molecular weight hydrophilic polymer.

85. The method of claim 84 wherein said low molecular weight hydrophilic polymer has a number average molecular weight of less than about 40,000 Daltons.

86. The method of claim 84 wherein said low molecular weight hydrophilic polymer has a number average molecular weight of less than about 20,000 Daltons.

87. The method of claim 84 wherein the low molecular weight polymer is selected from the group consisting of water soluble polyamides, lactams and polyethylene glycols, and mixtures thereof.

88. The method of claim 84 wherein the low molecular weight polymer is selected from the group consisting poly-vinylpyrrolidone, polyethylene glycols, poly 2 ethyl-2-oxazoline and mixtures thereof.

89. The method of claim 84 wherein the low molecular weight hydrophilic polymer is present in amounts up to about 20 weight % based upon the reaction mixture.

90. The method of claim 84 wherein the low molecular weight hydrophilic polymer is present in amounts between about 5 and about 20 weight % based upon the reaction mixture.

91. The method of claim 84 wherein said deblocking is conducted using an aqueous solution.

92. The method of claim 84 wherein said aqueous solution further comprises at least one surfactant.

93. The method of claim 92 wherein said surfactant comprises at least one non-ionic surfactant.

94. The method of claim 92 wherein said surfactant comprises TWEEN®

, or DOE120.

95. The method of claim 92 wherein said surfactant is present in amounts up to about 10,000 ppm.

97. The method of claim 83 wherein said aqueous solution comprises at least one organic solvent.

98. The method of claim 83 wherein said deblocking is conducted at a temperature between about ambient and about 100°

C.

99. The method of claim 83 wherein said deblocking is conducted at a temperature between about 70°

C. and about 95°

C.

100. The method of claim 83 wherein said deblocking is conducted using agitation.

101. The method of claim 83 wherein said agitation comprises sonication.

117. The method of claim 50 wherein said compatibilizing component is not a hydroxyl functionalized macromer made by group transfer polymerization.

95-1. The method of claim 92 wherein said surfactant is present in amounts between about 100 and about 1200 ppm.

102. A method comprising the steps of (a) mixing reactive components comprising a high molecular weight hydrophilic polymer and an effective amount of a compatibilizing component and (b) curing the product of step (a) at or above a minimum gel time, to form a wettable biomedical device.

103. The method of claim 102 wherein said device is a ophthalmic lens.

104. The method of claim 103 wherein said device is a contact lens.

105. The method of claim 103 wherein said lens comprises an advancing dynamic contact angle of about 800 or less.

106. The method of claim 103 wherein said lens comprises an advancing dynamic contact angle of about 700 or less.

107. The method of claim 103 wherein said lens comprises a tear film break up time of at least about 7 seconds.

108. The method of claim 103 wherein said reactive components further comprises at least one initiator

109. The method of claim 108 wherein said cure is conducted via irradiation and said conditions comprise an initiator concentration and cure intensity effective to provide said minimum gel time.

110. The method of claim 109 wherein said initiator is present in an amount up to about 1% based upon all reactive components.

111. The method of claim 109 wherein said initiator is present in an amount less than about 0.5% based upon all reactive components.

112. The method of claim 109 wherein said cure is conducted via irradiation at an intensity of less than about 5 mW/cm².

113. The method of claim 109 wherein said gel time is at least about 30 seconds.

114. The method of claim 109 wherein said gel time is at least about 35 seconds.

115. The method of claim 102 wherein said compatibilizing component is not a hydroxyl functionalized macromer made by group transfer polymerization.

116. The method of claim 102 wherein said reactive components further comprise at least one macromer.

118. A method for improving the wettability of an ophthalmic device formed from a reaction mixture comprising adding at least one high molecular hydrophilic weight polymer and a compatibilizing effective amount of at least one compatibilizing component to said reaction mixture, wherein said compatibilizing component is not a styrene functionalized prepolymer made from hydroxyl functional methacrylates.

119. The method of claim 118 wherein said compatibilizing component has a compatibility index of greater than about 0.5.

120. The method of claim 118 wherein said compatibilizing component has a compatibility index of greater than about 1.

121. The method of claim 118 wherein said compatibilizing component comprises at least one siloxane group.

122. The method of claim 121 wherein said compatibilizing component further comprises hydroxyl functionality and has a Si to OH ratio of less than about 15:

1.

123. The method of claim 121 wherein said compatibilizing component has a Si to OH ratio of between about 1:

1 to about 10;

1.

124. An ophthalmic lens comprising a silicone hydrogel which has, without surface treatment, a tear film break up time of at least about 7 seconds

125. A silicone hydrogel contact lens comprising at least one oxygen permeable component, at least one compatibilizing component and an amount of high molecular weight hydrophilic polymer sufficient to provide said device, without a surface treatment, with tear film break up time after about one day of wear of at least about 7 seconds.

126. A device comprising a silicone hydrogel contact lens which is substantially free from surface deposition without surface modification.