Radar level gauge system with variable alarm limits

• US 20060044145A1
• Filed: 08/27/2004
• Published: 03/02/2006
• Est. Priority Date: 08/27/2004
• Status: Active Grant

• Current Assignee: Rosemount Tank Radar AB (Emerson Electric Company)
• Original Assignee: Rosemount Tank Radar AB (Emerson Electric Company)
• Inventors: Welin, Anders, Akerstrom, Tomas
• Granted Patent: US 7,319,401 B2
• Time in Patent Office: Days
• US Class Current: 340/612
• CPC Class Codes: G01F 23/284 Electromagnetic waves

Abstract

A radar level gauge system for determining the filling level of a filling material in a tank is disclosed. The system comprises a transmitter for transmitting measuring signals towards the surface of the filling material; a receiver for receiving echo signals from the tank; processing circuitry for determining the filling level of the tank based on said echo signal and adapted to compare said determined filling level with at least one preset threshold value and to produce an alarm signal in dependence of said threshold value; and a storage means for storing the preset threshold value, wherein said threshold value in said storage means is replaceable and/or adjustable. The alarm signal could indicate high level and/or overfill. The possibility of adjusting/replacing the threshold values enables adjustment of the alarm levels when the system is already installed. A corresponding method of operation is also disclosed

Claims

1. A radar level gauge system for continuously determining the filling level of a filling material in a tank, comprising:

a transmitter for transmitting measuring signals towards the surface of the filling material;

a receiver for receiving echo signals from said surface;

processing circuitry for determining the filling level of the tank based on said echo signal and adapted to compare said determined filling level with at least one preset threshold value and to prodace an alarm signal in dependence of said threshold value; and

a storage means for storing the preset threshold value, wherein the storage means is controllable, whereby the threshold value stored in said storage means is operator adjustable.

2. The gauge system of claim 1, further comprising a conductive signal guiding medium for guiding said measuring signal towards the surface in the tank and for guiding the echo signal away from said surface.

3. The gauge system of claim 1, further comprising an alarm, which is activated by said alarm signal.

4. The gauge system of claim 1, wherein the alarm signal produced in dependence of the threshold value corresponds to at least one of a high level alarm and an overfill alarm.

5. The gauge system of claim 1, further comprising a data input means for inputting data for adjusting the threshold value in the storage means.

6. The gauge system of claim 5, wherein the input means is adapted to enable at least one of authorization and authentication control of input data.

7. The gauge system of claim 5, wherein the input means is adapted to require confirmation by the operator on input data before adjusting the threshold value in the storage means.

8. The gauge system of claim 5, wherein the input means is adapted to output confirmation data regarding the input data to the operator.

9. The gauge system of claim 5, wherein the input means is adapted to automatically confirm that the adjusted threshold value is reasonable before adjusting the threshold value in the storage means.

10. The gauge system of claim 5, wherein the input means is connectable to a measurement device for measuring tank inclination.

11. The gauge system of claim 1, wherein the processing circuitry is adapted to produce an alarm signal when the determined filling level exceeds a first threshold value.

12. The gauge system of claim 11, wherein the processing circuitry is adapted to deactivate a produced alarm signal when the determined filling level is lower than a second threshold value, said second threshold value corresponding to a lower filling level than said first threshold value.

13. The gauge system of claim 11 or 12, wherein the processing circuitry is adapted to produce the alarm signal when the determined filling level exceeds a first threshold value during a predetermined time period.

14. The gauge system of claim 1, wherein the processing circuitry is adapted to produce an estimated time-to-alarm signal indicating a prediction of the time left until the determined filling level will exceed the first threshold value.

15. The gauge system of claim 1, wherein the processing circuitry is further adapted to produce an alarm signal when a system fault condition is detected.

16. The gauge system of claim 1, wherein the transmitter is adapted to emit continuous signals, and wherein the processing circuitry is adapted to determine the filling level based on a phase difference between the received echo signal and a reference signal.

17. The gauge system of claim 1, wherein the transmitter is adapted to emit pulsed signals, and wherein the processing circuitry is adapted to determine the filling level based on the time between the emission of a pulsed signal and the reception of the echo of said signal.

18. A method of continuously determining the filling level of a filling material in a tank, comprising:

transmitting measuring signals towards the surface of the filling material;

receiving echo signals from said surface;

determining the filling level of the tank based on said received echo signals;

storing at least one preset threshold value;

producing an alarm signal in dependence of said determined filling level and said threshold value; and

adjusting the preset threshold value.

19. The method of claim 18, wherein the alarm signal is produced when the determined filling level exceeds a first threshold value.

20. The method of claim 19, wherein a produced alarm signal is deactivate when the determined filling level is lower than a second threshold value, said second threshold value corresponding to a lower filling level than said first threshold value.

21. The method of claim 19 or 20, wherein the alarm signal is produced when the determined filling level exceeds a first threshold value during a predetermined time period.