Waste minimizing carousel-style dispenser

• US 20060054733A1
• Filed: 09/22/2005
• Published: 03/16/2006
• Est. Priority Date: 02/09/2001
• Status: Active Grant

• Current Assignee: GPCP IP Holdings LLC
• Original Assignee: Georgia-Pacific Corporation
• Inventors: Moody, John R., Yardley, Craig D., Broehl, Joshua M., Hayes, Robert James, Denen, Dennis Joseph, Knittle, John Joseph, Linstedt, Brian Kenneth, Merz, Gregory James
• Granted Patent: US 7,182,288 B2
• Time in Patent Office: Days
• US Class Current: 242/563
• CPC Class Codes: A47K 10/36 with mechanical dispensing, roll switching or cutting devices
• CPC Class Codes: A47K 10/3625 with electronic control means
• CPC Class Codes: A47K 10/3687 with one or more reserve rolls
• CPC Class Codes: A47K 2010/3668 Detection of the presence of a user
• CPC Class Codes: H05F 3/02 by means of earthing connections
• CPC Class Codes: Y10S 242/906 Static charger or discharger

Abstract

A dispenser for rolled absorbent web material is disclosed. A carriage is rotatable between at least two orientations. The carriage includes a first roll holder, which holds a first roll of absorbent web material in a primary position when the carriage is in a first orientation and in a secondary position when the carriage is in a second orientation, and a second roll holder, which holds a second roll of absorbent web material in the secondary position when the carriage is in the first orientation and in the primary position when the carriage is in the second orientation. A roll sensor senses the amount of absorbent web material remaining on the roll in the primary position. A feed mechanism dispenses absorbent web material from at least one of the rolls. A transfer mechanism feeds absorbent web material from the roll in the secondary position into the feed mechanism when the absorbent web material on the roll in the primary position is nearly depleted.

Claims

1. A dispenser for absorbent web material stored in a roll, the dispenser comprising:

a carriage rotatable between at least a first orientation and a second orientation, the carriage comprising;

a first roll holder adapted to hold a first roll of absorbent web material in a primary position when the carriage is in the first orientation and in a secondary position when the carriage is in the second orientation; and

a second roll holder adapted to hold a second roll of absorbent web material in the secondary position when the carriage is in the first orientation and in the primary position when the carriage is in the second orientation;

a roll sensor for sensing the amount of absorbent web material remaining on the roll held in the primary position;

a feed mechanism into which absorbent web material from at least one of the two rolls is fed for dispensation; and

a transfer mechanism adapted to feed absorbent web material from the roll held in the secondary position into the feed mechanism when the roll sensor senses that the absorbent web material on the roll held in the primary position is depleted to less than a first predetermined diameter.

2. The dispenser of claim 1, wherein the carriage is rotatable to move the roll held in the secondary position into the primary position when the roll held in the primary position is exhausted.

3. The dispenser of claim 2, wherein the carriage is rotatable to move the roll held in the secondary position into the primary position when the roll held in the secondary position is depleted to less than a second predetermined diameter.

4. The dispenser of claim 1, wherein the carriage rotates about a central axis, and the roll holders are disposed equidistant from and on opposite sides of the central axis.

5. The dispenser of claim 4, wherein the carriage further includes two parallel absorbent web material guides, the absorbent web material guides being disposed on opposite sides of and equidistant from the central axis and on a line approximately halfway between the two roll holders.

6. The dispenser of claim 1, wherein for each of the two carriage orientations, the roll held in the secondary position is approximately vertically aligned with the roll in the primary position.

7. The dispenser of claim 1, wherein for each of the two carriage orientations, the roll held in the secondary position is offset from vertical alignment with the roll in the primary position by approximately 5°

.

8. The dispenser of claim 1 further comprising a housing which encloses the carriage, the roll sensor, the feed mechanism, and the transfer mechanism, the housing including an ejection port through which the dispenser mechanism dispenses the absorbent web material.

9. The dispenser of claim 8, the carriage further including a lever arm and the housing further including a catch, wherein the lever arm engages the catch to maintain the rotation orientation of the carriage.

10. The dispenser of claim 9, wherein the lever arm is radially slidable and centrally biased on the carriage.

11. The dispenser of claim 8, wherein the ejection port includes a plurality of ribs.

12. The dispenser of claim 1, wherein the roll sensor is integral to the transfer mechanism.

13. The dispenser of claim 1, wherein the feed mechanism dispenses absorbent web material in predetermined lengths.

14. The dispenser of claim 13, wherein the feed mechanism is motor driven.

15. The dispenser of claim 14, wherein the feed mechanism includes a proximity detector which defines a proximity field, wherein the proximity detector is adapted to activate the motor driven feed mechanism when a user'"'"'s hand is within the proximity field.

16. The dispenser of claim 1 further comprising means of visually determining the amount of absorbent web material remaining on the roll held in the secondary position.

17. The dispenser of claim 1, wherein at least one of the first roll of absorbent web material or the second roll of absorbent web material comprises a roll of paper.

18. A dispenser for absorbent web material stored in a roll, the dispenser comprising:

a rotatable carriage comprising;

a first roll holder adapted to hold a first roll of absorbent web material; and

a second roll holder adapted to hold a second roll of absorbent web material;

wherein the carriage is rotatable between at least a first rotation orientation, in which the first roll holder holds the first roll in a primary position and the second roll holder holds the second roll in a secondary position, and a second rotation orientation, in which the first roll holder holds the first roll in the secondary position and the second roll holder holds the second roll in the primary position;

a roll sensor for sensing the amount of absorbent web material remaining on the roll held in the primary position;

a feed mechanism into which absorbent web material from at least one of the two rolls is fed for dispensation; and

a transfer mechanism, wherein when the roll sensor senses that the absorbent web material on the roll held in the primary position is depleted to less than a first predetermined diameter, the transfer mechanism feeds absorbent web material from the roll held in the secondary position into the feed mechanism;

wherein the carriage is rotatable to move the roll held in the secondary position into the primary position when absorbent web material from the roll held in the secondary position is fed into the feed mechanism.

19. The dispenser of claim 18, wherein the carriage rotates about a central axis, and the roll holders are disposed equidistant from and on opposite sides of the central axis.

20. The dispenser of claim 19, wherein the carriage further includes two parallel absorbent web material guides, the absorbent web material guides being disposed on opposite sides of and equidistant from the central axis and on a line approximately halfway between the two roll holders.

21. The dispenser of claim 18, wherein for each of the two carriage orientations, the roll held in the secondary position is approximately vertically aligned with the roll in the primary position.

22. The dispenser of claim 18, wherein for each of the two carriage orientations, the roll held in the secondary position is offset from vertical alignment with the roll in the primary position by approximately 5°

.

23. The dispenser of claim 18 further comprising a housing which encloses the carriage, the roll sensor, the feed mechanism, and the transfer mechanism, the housing including an ejection port through which the dispenser mechanism dispenses the absorbent web material.

24. The dispenser of claim 23, the carriage further including a lever arm and the housing further including a catch, wherein the lever arm engages the catch to maintain the rotation orientation of the carriage.

25. The dispenser of claim 24, wherein the lever arm is radially slidable and centrally biased on the carriage.

26. The dispenser of claim 23, wherein the ejection port includes a plurality of ribs.

27. The dispenser of claim 18, wherein the roll sensor is integral to the transfer mechanism.

28. The dispenser of claim 18, wherein the feed mechanism dispenses absorbent web material in predetermined lengths.

29. The dispenser of claim 28, wherein the feed mechanism is motor driven.

30. The dispenser of claim 29, wherein the feed mechanism includes a proximity detector which defines a proximity field, wherein the proximity detector is adapted to activate the motor driven feed mechanism when a user'"'"'s hand is within the proximity field.

31. The dispenser of claim 18 further comprising means of visually determining the amount of absorbent web material remaining on the roll held in the secondary position.

32. The dispenser of claim 18, wherein the carriage is rotatable to move the roll held in the secondary position into the primary position when the roll held in the primary position is exhausted.

33. The dispenser of claim 32, wherein the carriage is rotatable to move the roll held in the secondary position into the primary position when the roll held in the secondary position is depleted to less than a second predetermined diameter.

34. The dispenser of claim 18, wherein at least one of the first roll of absorbent web material or the second roll of absorbent web material comprises a roll of paper.

35. A paper dispenser comprising:

a housing;

a carriage disposed within the housing, the carriage being rotatable about a central axis and comprising;

a first roll holder adapted to hold a first roll of paper;

a second roll holder adapted to hold a second roll of paper, the second roll holder being disposed equidistant from the central axis and on an opposite side of the central axis from the first roll holder; and

a radially aligned lever arm adapted to engage a catch disposed on the housing to maintain the carriage in one of two orientations, wherein in the first orientation, the first roll holder holds the first roll in a primary position and the second roll holder holds the second roll in a secondary position, and in the second orientation the first roll holder holds the first roll in the secondary position and the second roll holder holds the second roll in the primary position, and wherein in each orientation the roll held in the secondary position is offset from vertical alignment with the roll in the primary position by approximately 5°

;

a feed mechanism disposed within the housing, wherein paper from at least one of the two rolls is fed into the feed mechanism for dispensation; and

a transfer mechanism disposed within the housing, the transfer mechanism comprising a roll sensor adapted to sense the amount of paper remaining on the roll held in the primary position, wherein when the roll sensor senses that the paper on the roll held in the primary position is depleted to less than a first predetermined diameter, the transfer mechanism feeds paper from the roll held in the secondary position into the feed mechanism,

wherein the carriage is rotatable to move the roll held in the secondary position into the primary position when the roll held in the primary position is exhausted and when the roll held in the secondary position is depleted to less than a second predetermined diameter.

36. A method of dispensing absorbent web material stored in a roll, the method comprising:

maintaining a rotatable carriage in a first orientation, the rotatable carriage comprising a first roll holder adapted to hold a first roll of absorbent web material and a second roll holder adapted to hold a second roll of absorbent web material, wherein in the first orientation the first roll is held in a primary position and the second roll is held in a secondary position;

feeding absorbent web material from the first roll into a feed mechanism for dispensation;

sensing when absorbent web material on the first roll is depleted to less than a predetermined diameter; and

automatically feeding the absorbent web material from the second roll into the feed mechanism when the absorbent web material on the first roll is depleted to less than a first predetermined diameter.

37. The method of claim 36, rotating the carriage to a second orientation, wherein in the second orientation the second roll is held in the primary position.

38. The method of claim 37, wherein rotating the carriage to a second orientation includes rotating the carriage when the absorbent web material on the first Droll is exhausted.

39. The method of claim 38, wherein rotating the carriage to a second orientation includes rotating the carriage when the absorbent web material on the second roll is depleted to less than a second predetermined diameter.

40. The method of claim 36 further comprising placing a third roll of absorbent web material in the first roll holder after the first roll is exhausted.

41. The method of claim 36 further comprising feeding the absorbent web material from the second roll into a transfer mechanism, wherein automatically feeding the absorbent web material from the second roll into the feed mechanism includes activating the transfer mechanism to feed the absorbent web material from the second roll into the feed mechanism when the absorbent web material on the first roll is depleted to less than a predetermined diameter.

42. The dispenser of claim 36, wherein at least one of the first roll of absorbent web material or the second roll of absorbent web material comprises a roll of paper.

43. A method of dispensing absorbent web material stored in a roll, the method comprising:

maintaining a rotatable carriage in a first orientation, the rotatable carriage comprising a first roll holder adapted to hold a first roll of absorbent web material and a second roll holder adapted to hold a second roll of absorbent web material, wherein in the first orientation the first roll is held in a primary position and the second roll is held in a secondary position;

feeding absorbent web material from the first roll into a feed mechanism for dispensation;

feeding the absorbent web material from the second roll into a transfer mechanism;

sensing when absorbent web material on the first roll is depleted to less than a predetermined diameter;

activating the transfer mechanism to automatically feed the absorbent web material from the second roll into the feed mechanism when the absorbent web material on the first roll is depleted to less than a predetermined diameter such that absorbent web material from both rolls is dispensed;

rotating the carriage to a second orientation when the absorbent web material on the first roll is exhausted, wherein in the second orientation the second roll is held in the primary position; and

placing a third roll of absorbent web material in the first roll holder.

44. The method of claim 43, wherein rotating the carriage to a second orientation includes rotating the carriage when the absorbent web material on the second roll is depleted to less than a second predetermined diameter.

45. The dispenser of claim 43, wherein at least one of the first roll of absorbent web material or the second roll of media comprises a roll of paper.