CHASSIS FOR FLUID DELIVERY DEVICE

• US 20060178633A1
• Filed: 03/28/2005
• Published: 08/10/2006
• Est. Priority Date: 02/03/2005
• Status: Abandoned Application

• Current Assignee: Insulet Corporation
• Original Assignee: Insulet Corporation
• Inventors: Clare, David, James, Brian, Garibotto, John T., Anderson, Marc, Daigle, Jason, DiIanni, Steven, Finnemore, Fred, Zeller, David
• Application Number:
  US10/907,286
• Publication Number:
  US 20060178633A1
• Time in Patent Office: Days
• US Class Current: 604/155
• CPC Class Codes: A61M 2205/0266 Shape memory materials
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons

Abstract

A chassis for a fluid delivery device provides mechanical and/or electrical connections between components of the fluid delivery device. The chassis includes a framework of structural members that mechanically interface components, such as a batteries, electrical contacts, fluid reservoirs, tubing, drive wheels, pivoting actuator components, sensors, control circuitry, alarms or indicators, sliding assemblies, springs, cams and latching members. The chassis may also include one or more electrically conductive paths along selected portions of the framework to provide electrical connections between the components.

Claims

1. A fluid delivery device comprising:

a fluid reservoir configured to hold a fluid;

a fluid passage mechanism fluidly coupled to said fluid reservoir;

a fluid driving mechanism configured to force said fluid from said fluid reservoir and through said fluid passage mechanism;

control circuitry for controlling and monitoring operation of said fluid delivery device; and

a chassis comprising a framework of structural members mechanically interfacing said fluid reservoir, said fluid passage mechanism, said fluid driving mechanism, and said control circuitry.

2. The fluid delivery device of claim 1 wherein said chassis provides electrical connections between at least a power source, said control circuitry and said fluid driving mechanism.

3. The fluid delivery device of claim 1 wherein said chassis is multi-shot molded.

4. The fluid delivery device of claim 2 wherein said chassis is multi-shot molded and selectively plated with conductive material to form electrically conductive paths to provide at least one of said electrical connections.

5. The fluid delivery device of claim 1 wherein said chassis comprises:

a power source receptacle configured to receive a power source;

a fluid reservoir receptacle configured to receive said fluid reservoir;

a fluid passage mechanism receptacle configured to receive said fluid passage mechanism; and

a fluid driving mechanism receptacle configured to receive said fluid driving mechanism and to provide a mechanical connection between said fluid driving mechanism and said fluid passage mechanism.

6. The fluid delivery device of claim 1 wherein said fluid passage mechanism comprises a transcutaneous access tool fluidly coupled to said reservoir and an insertion mechanism configured to move said transcutaneous access tool from a retracted position to an insertion position, wherein said chassis includes at least one of a catch surface and a latch surface configured to engage said insertion mechanism holding said transcutaneous access tool in a retracted position.

7. The fluid delivery device of claim 6 wherein said chassis supports a release member between said fluid driving mechanism and said insertion mechanism such that actuation of said fluid driving mechanism causes said release member to release said insertion mechanism from said retracted position.

8. The fluid delivery device of claim 1 wherein said fluid reservoir includes a plunger for forcing fluid out of said reservoir, wherein said fluid driving mechanism includes a threaded drive rod coupled to said plunger and a threaded drive wheel for imparting linear motion to said threaded drive rod to advance said plunger, and wherein said chassis provides at least one bearing surface for said drive wheel.

9. The fluid delivery device of claim 8 wherein said fluid driving mechanism further comprising an actuating mechanism mechanically and electrically connected to said chassis for actuating said drive wheel.

10. The fluid delivery device of claim 9 wherein said actuating mechanism comprises a shape memory alloy element electrically and mechanically coupled to said chassis and a pivotable drive engaging member coupled to said shape memory alloy and pivotably coupled to said chassis for pivoting to engage said drive wheel.

11. The fluid delivery device of claim 1 wherein said control circuitry comprises a circuit board, and wherein said chassis comprises mounting elements, said mounting elements providing electrical contacts for providing electrical connections between said circuit board and electrically conductive paths on said chassis when said circuit board is coupled to said chassis with said mounting elements.

12. The fluid delivery device of claim 1 further comprising at least one sensor mechanically interfaced to said chassis, wherein said chassis provides electrical connections between at least a power source, said at least one sensor, and said control circuitry.

13. The fluid delivery device of claim 1 further comprising a signaling indicator, wherein said chassis provides electrical connections between at least a power source, said signaling indicator and said control circuitry.

14. The fluid delivery device of claim 1 wherein said chassis includes electrically conductive paths forming an antenna, and wherein said chassis provides an electrical connection between said antenna and said control circuitry.

15. The fluid delivery device of claim 1 further comprising a housing for housing said chassis, said fluid reservoir, said fluid passage mechanism and said fluid driving mechanism.

16. A fluid delivery device comprising:

fluid delivery components; and

a chassis comprising a framework of structural members for receiving and mechanically interfacing at least some of said fluid delivery device components, and at least one electrically conductive path along a portion of said structural members for providing electrical connections between at least some of said fluid delivery device components.

17. The fluid delivery device of claim 16 wherein said structural members include at least one of a bearing surface and a camming surface for at least one of said fluid delivery components.

18. The fluid delivery device of claim 16 wherein said structural members include at least one of a catch surface and a latch surface for at least one of said fluid delivery components.

19. The fluid delivery device of claim 16 wherein said chassis includes electromechanical attachment points providing both mechanical connections and electrical connections to at least some of said fluid delivery components.

20. The fluid delivery device of claim 16 wherein said fluid delivery components include control circuitry mechanically and electrically connected to electromechanical attachment points on said chassis and a fluid driving mechanism including components mechanically and electrically connected to electromechanical attachment points on said chassis, wherein said electrically conductive path extends between said attachment points.

21. The fluid delivery device of claim 16 wherein said chassis is multi-shot molded and selectively plated with conductive material to form said electrically conductive path.

22. The fluid delivery device of claim 16 wherein said chassis is formed by over-molding plastic over one or more conductive elements.

23. The fluid delivery device of claim 16 wherein said chassis is formed by selective vacuum deposition of a conductive material onto a molded plastic element.

24. A chassis for a fluid delivery device, said chassis comprising:

a power source receptacle configured to receive a power source;

a fluid reservoir receptacle configured to receive a fluid reservoir;

a fluid passage mechanism receptacle configured to receive a fluid passage mechanism; and

a fluid driving mechanism receptacle configured to receive a fluid driving mechanism, wherein said fluid reservoir receptacle, said fluid passage mechanism receptacle and said fluid driving mechanism receptacle are configured to mechanically interface said fluid reservoir, said fluid passage mechanism and said fluid driving mechanism with respect to each other.

25. The chassis of claim 24 further comprising a framework of structural members forming said receptacles.

26. The chassis of claim 25 wherein said framework comprises mounting pegs configured to be mounted to a control circuit board.

27. The chassis of claim 25 wherein at least one of said structural members includes a latch surface configured to engage a component of said fluid passage mechanism.

28. The chassis of claim 25 wherein at least one of said structural members includes a bearing surface configured to engage a component of said fluid driving mechanism.

29. The chassis of claim 24 further comprising an electrically conductive path extending from at least said power source receptacle and said fluid driving mechanism receptacle.

30. The chassis of claim 29 further comprising electromechanical attachment points for mechanically and electrically connecting to control circuitry, wherein said electrically conductive path extends from at least said power source receptacle and said fluid driving mechanism receptacle to said electromechanical attachment points.

31. A chassis for a fluid delivery device, said chassis comprising:

a framework of structural members for receiving and mechanically interfacing components of said fluid delivery device; and

at least one electrically conductive path along a portion of said structural members for providing electrical connections between components of said fluid delivery device.

32. The chassis of claim 31 wherein said framework is selectively plated with conductive material to form said electrically conductive path.

33. The chassis of claim 31 wherein said framework is two-shot molded and selectively plated with conductive material to form said electrically conductive path.

34. The chassis of claim 31 wherein said framework defines receptacles for receiving said components.

35. The chassis of claim 31 wherein said structural members include mounting pegs for mounting to a circuit board.

36. The chassis of claim 31 wherein said structural members include electromechanical attachment points configured to mechanically engage and electrically connect to components of said fluid delivery device, wherein said electrically conductive path extends between said electromechanical attachment points.

37. The chassis of claim 31 wherein said structural members include actuator mounting points configured to mechanically mount an actuating mechanism, and wherein said electrically conductive path extends to said actuator mounting points.

38. The chassis of claim 31 wherein said structural members include at least one bearing surface configured to receive at least one rotating component.

39. The chassis of claim 31 wherein said structural members include at least one latch surface configured to engage at least one moving component.

40. A method of assembling a fluid delivery device, said method comprising:

providing a chassis comprising a framework of structural members forming receptacles for components of said fluid delivery device;

placing said components into said receptacles such that said structural members mechanically interface said components; and

enclosing said chassis and said components in a housing.

41. The method of claim 40 further comprising electrically connecting at least some of said components to electrically conductive paths on said chassis.