Gas lift plunger arrangement

• US 20060185853A1
• Filed: 02/08/2006
• Published: 08/24/2006
• Est. Priority Date: 02/24/2005
• Status: Active Grant

• Current Assignee: Well Master Corporation
• Original Assignee: Well Master Corporation
• Inventors: Bender, Robert E.
• Granted Patent: US 7,395,865 B2
• Time in Patent Office: Days
• US Class Current: 166/372
• CPC Class Codes: E21B 37/045 Free-piston scrapers
• CPC Class Codes: E21B 43/121 Lifting well fluids monitoring of down-hole pump systems E21B47/008
• CPC Class Codes: F04B 47/12 having free plunger lifting the fluid to the surface

Abstract

A plunger in a plunger lift system in an oil and gas well includes shaped grooves spaced along the plunger body, angled fins or below the grooves, an elongated interior cavity open at the bottom, and passages connecting the interior cavity to the grooves. The shape, sizing and spacing of the grooves improves plunger seal and decreases liquid loss during plunger lift. The flutes or fins spin the plunger to clean the tubing string and prevent the plunger from becoming stuck in the lubricator. The interior cavity lightens the plunger and, in combination with the passages, improves (the seal created by the shaped grooves. A method of controlling fluid flow in a tubing string in the plunger lift system includes the elongated plunger controllably traveling vertically therethrough, including the steps of: arranging an array of side holes through a side wall of the elongated plunger, wherein the side holes create turbulence in gas within the tubing string; and rotating the elongated plunger about a longitudinal axis thereof, as the plunger travels through the tubing string in the plunger lift system.

Claims

1. A plunger for moving up and down in a tubing string in a plunger lift system for an oil and gas well, said plunger having a gas seal arrangement comprising:

an elongated plunger body having an upper end and a lower end, said plunger having a longitudinal axis, with a plurality of circumferentially grooves spaced longitudinally apart on an outer surface of said plunger body;

a longitudinal bore arranged within said plunger, extending from an opening in said lower end of said plunger; and

an arrangement of fluid passageways extending from said bore to said grooves in said outer surface of said plunger body, to permit gas flow therethrough to direct a turbulent flow of fluid about said plunger.

2. The plunger as recited in claim 1, wherein at least one of said passageways extends radially outwardly in said plunger body from said bore.

3. The plunger as recited in claim 1, wherein at least one of said passageways extends at an acute angle with respect to said longitudinal axis of said plunger body from said bore.

4. The plunger as recited in claim 1, wherein t least one of said passageways extends tangentially with respect to said bore in said plunger.

5. The plunger as recited in claim 1, wherein a plurality of fins are arranged on said lower end of said body of said plunger to effect a rotational motion in said plunger as said plunger travels through said tubing string.

6. The plunger as recited in claim 5, wherein said fins are in a spiral array on said lower end of said plunger.

7. The plunger as recited in claim 5, wherein said fins have a tube wall cleaning sharp edge for cleaning the inside of the tubing string as said plunger travels rotationally therethrough.

8. A method of controlling fluid flow in a tubing string in a plunger lift system of an oil and gas well wherein an elongated plunger controllably travels vertically therethrough, comprising:

arranging an array of fins on a lower end of said elongated plunger, wherein said fins create turbulence in gas within said tubing string; and

rotating said elongated plunger about a longitudinal axis thereof, as said plunger travels through said tubing string in said plunger lift system.

9. The method of controlling fluid flow in a tubing string, as recited in claim 8, including:

arranging an elongated bore in said plunger from said lower end thereof; and

drilling a plurality of side holes into said bore through said plunger.

10. The method as recited in claim 9, wherein said side holes are arranged radially with respect to said longitudinal axis of said bore.

11. The method as recited in claim 9, wherein said side holes are arranged at an acute angle with respect to said longitudinal axis of said bore.

12. The method as recited in claim 9, including:

spinning said plunger about its longitudinal axis by ejecting gas tangentially with respect to said bore and into said grooves, so as to generate turbulence in gas surrounding said plunger as said plunger travels through said tubing string in an oil and gas well lift system.

13. The method as recited in claim 12, including:

ejecting gas through said side holes into said grooves in said plunger to maximize turbulence of fluid surrounding said plunger as it travels in said tubing string in said oil and gas well lift system.

14. A method of controlling fluid flow in a tubing string in a plunger lift system of an oil and gas well wherein an elongated plunger controllably travels vertically therethrough, comprising:

arranging an array of side holes through a side wall of said elongated plunger, wherein said side holes create turbulence in gas within said tubing string; and

rotating said elongated plunger about a longitudinal axis thereof, as said plunger travels through said tubing string in said plunger lift system.

15. The method of controlling fluid flow in a tubing string, as recited in claim 14, including:

arranging an elongated bore in said plunger from said lower end thereof; and

arranging a plurality of fins on a lower end of said plunger.

16. The method as recited in claim 15, wherein said fins are arranged in a spiral with respect to said longitudinal axis of said bore.

17. The method as recited in claim 15, including:

spinning said plunger about its longitudinal axis so as to generate turbulence in gas surrounding said plunger as said plunger travels through said tubing string in an oil and gas well lift system.

18. A method of cleaning interior walls of a tubing string in a plunger lift system of an oil and gas well wherein an elongated plunger controllably travels vertically therethrough, comprising:

arranging an array of fins on a lower end of said elongated plunger, wherein said fins have a sharp edge in close proximity to said walls of said tubing string;

rotating said elongated plunger about a longitudinal axis thereof, as said plunger travels through said tubing string in said plunger lift system; and

cleaning said walls of said tubing string by said sharp edges of said fins, as said rotating plunger travels vertically therethrough.

19. The method as recited in claim 18, including:

ejecting gas through said an angled arrangement of side holes from a central bore to outside grooves in said plunger to maximize turbulence of fluid surrounding said plunger as it travels in said tubing string in said oil and gas well lift system.

20. The method as recited in claim 19, wherein adjacent said side holes may be of different diameters from one another, to create a nozzle effect.