Fluid deposition of electrically conductive strips and articles having solid electrically conductive strips obtained therefrom

• US 20060186104A1
• Filed: 02/22/2005
• Published: 08/24/2006
• Est. Priority Date: 02/22/2005
• Status: Abandoned Application

• Current Assignee: PPG Industries Ohio Incorporated (Nouryon BV)
• Original Assignee: PPG Industries Ohio Incorporated (Nouryon BV)
• Inventors: Winter, John A.
• Application Number:
  US11/062,423
• Publication Number:
  US 20060186104A1
• Time in Patent Office: Days
• US Class Current: 219/203
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 17/1077 containing polyurethane
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 2214/04 Heating means manufactured by using nanotechnology
• CPC Class Codes: H05B 3/84 Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields

Abstract

An electrically conductive, minuscule size particle containing liquid solution or particle free liquid solution is applied, e.g. by ink jet printing technique to a surface, e.g. the surface of a glass sheet and drying the applied liquid in any convenient manner, e.g. during the heat treatment, or shaping, of the sheet to dry the liquid which results in the metal solute of the liquid solution to dry and adhere together to provide a solid electrically conductive strip on the glass surface. In one non-limiting embodiments of the invention, the solid conductive strips are a plurality of spaced conductive strips having a width no greater than 0.20 millimeters in the vision area of an automotive windshield.

Claims

1. A method of applying an electrically conductive strip to a transparency selected from a transparency for a land, air, space, above water and below water vehicle;

a transparency for a residential and commercial structure, and a transparency for viewing into a compartment, comprising;

applying an electrically conductive, minuscule size particle containing liquid solution or an electrically conductive particle free liquid solution to a surface of a transparency to provide a liquid conducting member, and

heating the liquid conducting member to provide a solid conductive member adhered to the surface of the transparency.

2. The method according to claim 1, wherein the applying step is practiced by applying the liquid solution using contact application techniques and/or non-contact application techniques.

3. The method according to claims 2, wherein the applying step is practiced by at least one contact application technique selected from painting with a brush, painting with a porous flexible liquid holding member, dispensing the liquid solution by a pen.

4. The method according to claim 2, wherein the applying step is practiced by at least one non-contact application technique selected from spraying the liquid solution and applying the liquid solution by non-contact printing.

5. The method according to claim 4, wherein the applying step is practiced by applying the liquid solution by inkjet printing.

6. The method according to claim 5, wherein the liquid solution is an electrically conductive, minuscule size particle containing liquid solution having on the average no more than one particle per 5 cubic centimeters of liquid solution and a maximum linear distance between two points on the periphery of the one particle of no more than 95% of the opening of an orifice of the ink jet printer, the one particle defined as large particle, with other particles in the liquid solution having a maximum linear distance no greater than the large particle.

7. The method according to claim 6, wherein the liquid solution has particles in a range of no greater than 100 microns.

8. The method according to claim 5, wherein the solid conductive member is a portion of an electrically conductive member.

9. The method according to claim 8, wherein the electrically conductive member is selected from (a) a plurality of spaced electrically conductive strips, each strip having a first end in electrical contact with a first bus bar and a second end in electrical contact with a second bus bar;

(b) an electrically heatable member on one surface of a substrate to heat an area of an opposing surface of the substrate opposite the heatable member;

(c) a detector for cracks in the transparency;

(d) an antenna for receiving and/or transmitting signals;

(e) security systems sensor lines on glass;

(f) on-glass break detector for vehicle and home windows;

(g) antitheft lines for an automotive transparency; and

(h) a slot antenna on glass.

10. The method according to claim 9, wherein the transparency is an automotive transparency selected from a windshield, sidelight, moon roof and rear window.

11. The method according to claim 9, wherein the substrate is a glass sheet having a first major surface and an opposite second surface with an area of the second surface designated as the wiper rest area and the electrically conductive member is an electrically heatable member positioned on the first surface opposite to the designated wiper rest area.

12. The method according to claim 9, wherein the substrate is a glass sheet having a first major surface and an opposite second surface, and the electrically conductive member is a detector for cracks in the substrate positioned on the first major surface of the sheet.

13. The method according to claim 9, wherein the substrate is a glass sheet having a first major surface and an opposite second surface and the electrically conductive member is an antenna to receive and/or transmit signals positioned on the first major surface of the glass sheet.

14. The method according to claim 9 further comprising positioning a plastic sheet over the first major surface of the glass sheet, positioning a second glass sheet over the plastic sheet, and laminating the plastic sheet and the glass sheets together.

15. A method of applying an electrically conductive strip to a vehicle transparency having an area designated as a vision area, comprising:

providing a glass sheet having an area designated as the vision area;

applying electrically conductive first and second, spaced apart bus bars on a surface of the glass sheet; and

applying a plurality of spaced conductive strips in a vision area of a glass sheet, wherein a first end of each of the conductive strips is in electrical contact with the first bus bar and an opposing end of each of the conductive strips is in electrical contact with the second bus bar, the conductive strip applying step comprising;

applying an electrically conductive, minuscule size particle containing liquid solution or electrically conductive particle free liquid solution by an inkjet application technique to the surface of the glass sheet to provide a plurality of spaced liquid electrically conductive strips on the surface of the glass sheet, and

heating the liquid electrically conductive members to provide a plurality of spaced solid electrically conductive strips adhered to the vision area of the glass sheet.

16. The method according to claim 15, wherein the conductive strips have a width no greater than 0.20 millimeters.

17. The method according to claim 16, wherein the width of the conductive strips is no greater than 0.15 millimeters.

18. The method according to claim 17, wherein the width of the conductive strips is no greater than 0.05 millimeters.

19. The method according to claim 15, wherein the surface of the sheet having the conductive strips is a first major surface of the sheet, and further comprising providing a first electrical lead to the first bus bar, providing a second electrical lead to the second bus bar, positioning a plastic sheet over the first surface of the glass sheet;

positioning a second glass sheet over the plastic sheet, and laminating the glass sheets and plastic sheet together to provide a laminated windshield, wherein portions of the first lead and the second lead extend beyond a peripheral edge of the laminated windshield.

20. A transparency selected from a transparency for a land, air, space, above water and below water vehicle;

a transparency for residential and commercial structures, and a transparency for viewing into a compartment, comprising;

a solid electrically conductive strip having a first surface adhered to a surface portion of the transparency, the conductive strip having conductive particles bonded together as a result of evaporation of a conductive solute of a conductive liquid solution.

21. The transparency of claim 20, wherein the solid conductive strip is a portion of an electrically conductive member selected from (a) a plurality of spaced electrically conductive strips, each strip having a first end in electrical contact with a first bus bar and a second end in electrical contact with a second bus bar;

(b) an electrically heatable member on one surface of a substrate to heat an area of an opposing surface of the substrate opposite the heatable member;

(c) a detector for cracks in the transparency;

(d) an antenna for receiving and/or transmitting signals;

(e) security systems sensor lines on glass;

(f) on-glass break detector for vehicle and home windows;

(g) antitheft lines for an automotive transparency; and

(h) a slot antenna on glass.

22. A transparency for an automobile, comprising

at least one glass sheet having a first major surface and an opposite second major surfaces, and

a plurality of spaced solid electrically conductive strips having a first surface and an opposite second surface, one end of the strips connected to a first bus bar and other end of the strips connected to a second bus bar, the bus bars and first surface of the conductive strips secured to the first major surface of the at least one glass sheet, wherein the conductive strip has conductive particles bonded together as a result of evaporation of a conductive solute of a conductive liquid solution.

23. The transparency according to claim 22, wherein the transparency is an automotive windshield, at least a portion of the conductive strips is in the vision area of windshield, and at least a portion of the conductive strips has a width of no greater than 0.20 millimeters.

24. The transparency according to claim 23, wherein the at least one glass sheet is a first glass sheet, and further comprising a plastic sheet over the bus bars and the conductive strips and a second glass sheet over the plastic sheet, wherein the sheets are laminated together, a first lead having one end spaced from a peripheral edge of the windshield and opposite end in electrical contact with the first bus bar, and a second lead having one end spaced from the peripheral edge of the windshield and opposite end in electrical contact with the second bus bar.