Multi-layer windshield moisture detector

• US 20060272397A1
• Filed: 08/14/2006
• Published: 12/07/2006
• Est. Priority Date: 10/11/2004
• Status: Active Grant

• Current Assignee: Pittsburgh Glass Works LLC (LKQ Corporation)
• Original Assignee: PPG Industries Ohio Incorporated (Nouryon BV)
• Inventors: Koram, Kwaku Koi, Chun, Shelby, Hawk, Allan Rex
• Granted Patent: US 7,263,875 B2
• Time in Patent Office: Days
• US Class Current: 73/73
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10293 Edge features, e.g. inserts or holes
• CPC Class Codes: B60S 1/0822 characterized by the arrangement or type of detection means
• CPC Class Codes: B60S 1/0829 Oscillator-resonator rain sensor
• CPC Class Codes: B60S 1/0877 at least part of the sensor being positioned between layers of the windshield

Abstract

A moisture detection system includes a moisture detector having a first electrical conductor, a first substrate having the first electrical conductor disposed on one surface thereof, a spacing layer coupled to the other surface of the first substrate, a second substrate having one surface thereof coupled to a surface of the spacing layer opposite the first substrate, and an electrically conductive layer disposed on a surface of a substrate opposite the spacing layer. A second electrical conductor can be disposed on the same surface of the first substrate as the first electrical conductor. The first and second electrical conductors can define interdigitated fingers. Circuitry is provided for stimulating the first electrical conductor with a predetermined frequency oscillator signal and for outputting a control signal that is responsive to the response of the first electrical conductor to the oscillator signal and an amount of moisture adjacent the first electrical conductor.

Claims

1. A moisture detection system comprising:

a moisture detector including a first electrical conductor disposed on a surface of a first substrate and having a resonant frequency that varies as a function of an amount of moisture present adjacent the first electrical conductor, an electrically conductive layer disposed on the surface of a second substrate, and a spacing layer disposed between the first and second substrates for maintaining at least portions of the first electrical conductor and the electrically conductive layer in spaced relation;

an oscillator which outputs an oscillator signal at a predetermined frequency;

a resonator circuit coupled to the first electrical conductor and responsive to the oscillator signal for outputting a resonator signal having an amplitude related to the resonant frequency of the first electrical conductor and the predetermined frequency;

a filter circuit responsive to the resonator signal for outputting a rectified and filtered signal;

an analog-to-digital converter responsive to the rectified and filtered signal for outputting a digital signal related to the rectified and filtered signal; and

a controller responsive to the digital signal for causing another system to operate in accordance with the digital signal.

2. The system of claim 1, wherein the other system is a wiper system that is responsive to the controller for adjusting a rate moisture is removed from adjacent the first electrical conductor as a function of an amount of moisture present adjacent the first electrical conductor and/or a rate moisture accumulates adjacent the first electrical conductor.

3. The system of claim 1, wherein at least part of the moisture detector is laminated between a pair of transparent sheets.

4. The system of claim 3, wherein the part of the moisture detector where the portions of the first electrical conductor and the electrically conductive layer are maintained in spaced relation by the spacing layer is laminated between the pair of transparent sheets.

5. The system of claim 1, wherein at least one of the first and second substrates is flexible.

6. The system of claim 1, further including a second electrical conductor disposed on the surface of the first substrate, wherein:

each electrical conductor defines a plurality of spaced fingers; and

fingers of the first and second electrical conductors are interdigitated.

7. The system of claim 6, wherein:

a pair of fingers of the first electrical conductor is disposed in spaced relation between two pairs of fingers of the second electrical conductor; and

each pair of fingers of the second electrical conductor is disposed in spaced relation between the pair of fingers of the first electrical conductor and one other finger of the first electrical conductor.

8. The system of claim 6, wherein each finger has an elongated quadrilateral shape with the opposing ends thereof having different lengths.

9. The system of claim 6, further including a temperature sensor disposed on the second substrate for detecting a temperature adjacent one of the fingers of at least one of the electrical conductors.

10. A moisture detection system comprising:

a moisture detector including a spacing layer disposed between a first printed circuit layer having a first electrical conductor disposed on a surface of a substrate thereof and a second printed circuit layer having an electrically conductive layer disposed on the surface of a substrate thereof, the spacing layer maintaining at least a portion of the first electrical conductor and at least a portion of the electrically conductive layer in spaced relation;

an oscillator for outputting to the first electrical conductor an oscillator signal at a predetermined frequency;

circuitry responsive to the oscillator signal for outputting a resonator signal having an amplitude related to the resonant frequency of the first electrical conductor; and

circuitry responsive to the resonator signal for outputting a control signal related to an amplitude of the resonator signal.

11. The system of claim 10, wherein:

the first printed circuit layer includes a second electrical conductor disposed on the surface of the substrate thereof in spaced relation to the first electrical conductor; and

the second electrical conductor is coupled to a reference voltage.

12. The system of claim 10, wherein:

the first electrical conductor defines a first plurality of fingers that extend in spaced relation from an edge of the substrate of the first printed circuit layer;

the second electrical conductor defines a second plurality of fingers that extend in spaced relation toward the edge of the substrate of the first printed circuit layer; and

the first and second plurality of fingers are interdigitated with each other.

13. The system of claim 12, wherein the first and second plurality of fingers are interdigitated as follows:

a pair of fingers of the first electrical conductor is disposed in spaced relation between two pairs of fingers of the second electrical conductor; and

each pair of fingers of the second electrical conductor is disposed in spaced relation between the pair of fingers of the first electrical conductor and one other finger of the first electrical conductor.

14. The system of claim 12, wherein:

each finger has an elongated quadrilateral shape; and

the opposing ends of each finger have different lengths.

15. The system of claim 10, wherein the surfaces on which the first electrical conductor and the electrically conductive layer are disposed face away from each other.

16. The system of claim 10, wherein the electrically conductive layer is indium-tin oxide.

17. The system of claim 10, wherein the combination of the first and second printed circuit layers and the spacing layer disposed therebetween is sandwiched between an inner glass ply and an outer glass ply of a vehicle windshield, with the first electrical conductor facing the outer glass ply and with the electrically conductive layer facing the inner glass ply.

18. The system of claim 10, wherein the electrically conductive layer is connected to a reference voltage.

19. A moisture detection system comprising a moisture detector including:

a first electrical conductor;

a first substrate having the first electrical conductor disposed on one surface thereof;

a spacing layer coupled to the other surface of the first substrate;

a second substrate having one surface thereof coupled to a surface of the spacing layer opposite the first substrate; and

an electrically conductive layer disposed on a surface of a substrate opposite the spacing layer.

20. The system of claim 19, wherein the spacing layer is formed from an electrically non-conductive material.

21. The system of claim 19, further including a second electrical conductor disposed on the same surface of the first substrate as the first electrical conductor, wherein the first and second electrical conductors define interdigitated fingers.