Inductive power transfer units having flux shields

• US 20070064406A1
• Filed: 09/08/2004
• Published: 03/22/2007
• Est. Priority Date: 09/08/2003
• Status: Abandoned Application

• Current Assignee: Amway Corporation (Alticor Incorporated)
• Original Assignee: Amway Corporation (Alticor Incorporated)
• Inventors: Beart, Pilgrim
• Application Number:
  US10/570,761
• Publication Number:
  US 20070064406A1
• Time in Patent Office: Days
• US Class Current: 361/816
• CPC Class Codes: B60L 2270/147 electro magnetic [EMI]
• CPC Class Codes: H01F 27/36 Electric or magnetic shields or screens movable for varying inductance H01F21/10
• CPC Class Codes: H01F 27/363 made of electrically conductive material
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

An inductive power transfer unit is adapted to be placed when in use on a support surface (200). A flux generating unit (50) extends in two dimensions over the support surface, and generates flux at or in proximity to a power transfer surface of the unit so that a secondary device placed on or in proximity to the power transfer surface can receive power inductively from the unit. A flux shield (70), made of electrically-conductive material, is interposed between the flux generating unit and the support surface, the shield extending outwardly (e₁−e₄) beyond at least one edge of the flux generating unit. Alternatively, the flux shield may have one or more portions which extend over one or more side faces of the inductive power transfer unit or which extend between the side face(s) and the flux generating unit. The flux shield may be supplied as a removable accessory which attaches to the outside of the inductive power transfer unit.

Claims

1. An inductive power transfer unit, adapted to be placed when in use on a support surface, comprising:

a flux generating unit which, when the inductive power transfer unit is placed on the support surface, extends in two dimensions over the support surface, said flux generating unit being operable to generate flux at or in proximity to a power transfer surface of the inductive power transfer unit so that a secondary device placed on or in proximity to the power transfer surface can receive power inductively from the inductive power transfer unit; and

a flux shield, made of electrically-conductive material, arranged so that when the inductive power transfer unit is placed on the support surface, the shield is interposed between the flux generating unit and the support surface, the shield extending outwardly beyond at least one edge of the flux generating unit.

2. The inductive power transfer unit as claimed in claim 1, wherein said flux shield is in the form of a flat sheet which extends generally in parallel with the support surface.

3. The inductive power transfer unit as claimed in claim 1, wherein said flux shield extends outwardly beyond each edge of the flux generating unit.

22. The inductive power transfer unit as claimed in claim 1, wherein said flux shield also extends over an outer peripheral portion of said power transfer surface or between said outer peripheral portion and said flux generating unit.

23. The inductive power transfer unit as claimed in claim 1, wherein said flux shield extends substantially continuously around said flux generating unit except for a part thereof adjacent to said power transfer surface.

24. The inductive power transfer unit as claimed in claim 1, wherein said flux shield provides at least part of a casing of the unit.

25. The inductive power transfer unit as claimed in claim 1, wherein at least part of an outer surface of the flux shield is covered with a dielectric or other material.

26. The inductive power transfer unit as claimed in claim 1, wherein a gap between said flux shield and electrical conductors of said flux generating unit is set so that flux shielding is achieved without the flux shield unduly increasing power consumption of the flux generating unit.

27. The inductive power transfer unit as claimed in claim 1, wherein said flux shield varies in thickness from one part to another.

28. The inductive power transfer unit as claimed in claim 1, wherein different parts of the flux shield are made from different respective materials.

29. The inductive power transfer unit as claimed in claim 1, wherein the flux shield is attached removably to the inductive power transfer unit.

4. An inductive power transfer unit, adapted to be placed when in use on a support surface, comprising:

a flux generating unit which, when the inductive power transfer unit is placed on the support surface, extends in two dimensions over the support surface, said flux generating unit being operable to generate flux at or in proximity to a power transfer surface of the inductive power transfer unit so that a secondary device placed on or in proximity to the power transfer surface can receive power inductively from the inductive power transfer unit; and

a flux shield, made of electrically-conductive material, having one or more portions which extend over one or more side faces of the inductive power transfer unit or which extend between said one or more side faces and said flux generating unit.

5. The inductive power transfer unit as claimed in claim 4, wherein said flux shield also extends over an outer peripheral portion of said power transfer surface or between said outer peripheral portion and said flux generating unit.

6. The inductive power transfer unit as claimed in claim 4, wherein said flux shield extends substantially continuously around said flux generating unit except for a part thereof adjacent to said power transfer surface.

7. The inductive power transfer unit as claimed in claim 4, wherein said flux shield provides at least part of a casing of the unit.

8. The inductive power transfer unit as claimed in claim 4, wherein at least part of an outer surface of the flux shield is covered with a dielectric or other material.

9. The inductive power transfer unit as claimed in claim 4, wherein a gap between said flux shield and electrical conductors of said flux generating unit is set so that flux shielding is achieved without the flux shield unduly increasing power consumption of the flux generating unit.

10. The inductive power transfer unit as claimed in claim 4, wherein said flux shield varies in thickness from one part to another.

11. The inductive power transfer unit as claimed in claim 4, wherein different parts of the flux shield are made from different respective materials.

12. The inductive power transfer unit as claimed in claim 4, wherein the flux shield is attached removably to the inductive power transfer unit.

13. An inductive power transfer unit comprising:

a power transfer surface on or in proximity to which a secondary device can be placed to receive power inductively from the inductive power transfer unit;

a flux generating unit arranged to generate flux at or in proximity to said power transfer surface; and

a flux shield attachment arrangement adapted to attach a flux shield to the inductive power transfer unit such that the attached shield is arranged at one or more external surfaces of the inductive power transfer unit other than said power transfer surface, or is arranged between said one or more external surfaces and said flux generating unit, so that the shield serves to shield objects outside the inductive power transfer unit, adjacent to said one or more external surfaces, from flux generated by the flux generating unit.

14. An accessory, adapted to be attached to the outside of an inductive power transfer unit, the inductive power transfer unit having a power transfer surface on or in proximity to which a secondary device can be placed to receive power inductively from the inductive power transfer unit and also having a flux generating unit arranged to generate flux at or in proximity to the power transfer surface, and the accessory comprising:

an attachment arrangement which cooperates with the inductive power transfer unit to attach the accessory to the outside of the inductive power transfer unit in a predetermined working disposition; and

a flux shield, made of electrically-conductive material, which, when the accessory is in its said working disposition, extends at or in proximity to one or more external surfaces of the inductive power transfer unit other than said power transfer surface so as to shield objects outside the inductive power transfer unit, adjacent to said one or more external surfaces, from flux generated by the flux generating unit.

15. The accessory as claimed in claim 14, adapted to be attached removably to the outside of the inductive power transfer unit.

16. The accessory as claimed in claim 14, being a clip-on cover for the inductive power transfer unit.

17. The accessory as claimed in claim 14, wherein, when the accessory is attached to the inductive power transfer unit in its working disposition and the accessory is placed on a support surface, the flux generating unit of the inductive power transfer unit extends in two dimensions over the support surface with the flux shield of the accessory interposed between the flux generating unit and the support surface, and the flux shield extends outwardly beyond at least one edge of the flux generating unit.

18. The accessory as claimed in claim 17, wherein said flux shield is in the form of a flat sheet which extends generally in parallel with the support surface.

19. The accessory as claimed in claim 17, wherein said flux shield extends outwardly beyond each edge of the flux generating unit.

20. The accessory as claimed in claim 14, wherein when said accessory is attached to the inductive power transfer unit in its said working disposition said flux shield also extends over one or more side faces of the inductive power transfer unit.

21. The accessory as claimed in claim 14, wherein when said accessory is attached to the inductive power transfer unit in its said working disposition said flux shield also extends over an outer peripheral portion of said power transfer surface of the inductive power transfer unit.