PULSE WIDTH MODULATION DRIVE AND METHOD FOR ORNAMENTS WITH MOVABLE COMPONENTS

• US 20070086755A1
• Filed: 10/14/2005
• Published: 04/19/2007
• Est. Priority Date: 10/14/2005
• Status: Active Grant

• Current Assignee: Hallmark Cards Incorporated
• Original Assignee: Hallmark Cards Incorporated
• Inventors: Dang, Phu, Lien, Tim
• Granted Patent: US 7,247,076 B2
• Time in Patent Office: Days
• US Class Current: 388/804
• CPC Class Codes: H02P 5/46 for speed regulation of two or more dynamo-electric motors in relation to one another
• CPC Class Codes: H02P 5/68 controlling two or more dc dynamo-electric motors H02P5/46, H02P5/60 take precedence
• CPC Class Codes: H02P 7/29 using pulse modulation

Abstract

A decoration device may include a low-friction drive line and a PWM controlled motor that reduces or eliminates the gearing needed to achieve appropriate speed and torque at the motor output shaft. In preferred embodiments, the decoration device is an ornament that includes a low friction interfaces to accommodate relatively low torque output from the PWM drive motor. In certain embodiments, the PWM controller drives a motor at low speeds suitable for ornament applications.

Claims

1. An ornament, comprising:

a base

a mobile decorative element that is movable relative to a base;

a motor having an output shaft coupled to the movable ornament such that rotation of the output shaft causes the movable ornament to move relative to the base;

a pulse width modulation controller to drive the motor; and

low friction interface means to support the decorative element relative to the base.

2. The ornament of claim 1, wherein the controller is programmed to drive the rotation of the output shaft according to a predetermined speed profile that varies with time.

3. The ornament of claim 1, wherein the low friction interface means comprises an interface between a first surface and a second surface characterized by a kinetic coefficient of friction of less than about 0.3.

4. The ornament of claim 3, wherein the kinetic coefficient of friction is about 0.03 to about 0.2.

5. The ornament of claim 1, wherein the low friction interface means comprises a slidable engagement between a first surface and a second surface, the first and second surfaces comprises one or more polymer material.

7. The ornament of claim 1, wherein the mobile decorative element has a first surface that is at least partially supported by an opposing second surface of the base.

8. The ornament of claim 7, wherein the first surface and the opposing second surface have a low friction interface to limit the friction load on the motor, the low friction interface being characterized by a kinetic coefficient of friction between the first and second surfaces of less than about 0.2.

9. The device of claim 1, wherein the decorative element is releasably coupled to the output shaft by a spline assembly so that rotational motion of the output shaft is translated to the mobile decorative element and so that the mobile decorative element is removable from the output shaft in an axial direction.

10. The device of claim 5, further comprising a second mobile decorative element having a different appearance than the first mobile decorative element, the second having at least a portion of the spline assembly to releasably couple the second mobile decorative element to the output shaft such that the second mobile decorative element is interchangeable with the first mobile decorative element.

11. The device of claim 1, wherein the interface means comprises one or more roller assemblies, each roller assembly having a surface that engages the opposing surface coupled to the base.

12. The device of claim 1, wherein the output shaft of the motor is coupled to the mobile decorative element via a gear system that causes the mobile decorative element to rotate at a rate less than the rotation of the output shaft.

13. The device of claim 12, wherein the gear system comprises four or fewer gears.

14. The device of claim 12, wherein the gear system comprises three or fewer gears.

15. The device of claim 12, wherein the gear system comprises two or fewer gears.

16. The device of claims 1, 2, 3, or 14, wherein the motor comprises a DC motor.

17. The device of claim 1, wherein the mobile decorative element is mounted to a spindle assembly that is mechanically coupled to the output shaft of the motor.

18. The device of claim 1, wherein the pulse width modulation controller outputs a pulse-width-modulated waveform having a duty cycle that is controllably adjusted to obtain a corresponding adjustment to the rotational speed of the output shaft of the motor.

6. (canceled)

19. An ornament, comprising:

a base

a mobile decorative element that is movable relative to a base;

a motor having an output shaft coupled to the mobile decorative element such that rotation of the output shaft causes the mobile decorative element to move relative to the base;

a pulse width modulation controller to drive the motor; and

low friction interface means to support the decorative element relative to the base, wherein the interface means comprises one or more roller assemblies, each roller assembly having a surface that engages an opposing surface coupled to the base.

20. The ornament of claim 19, wherein the controller is programmed to drive the rotation of the output shaft according to a predetermined speed profile that varies with time.

21. The device of claim 19, wherein the output shaft of the motor is coupled to the mobile decorative element via a gear system that causes the mobile decorative element to rotate at a rate less than the rotation of the output shaft.

22. The device of claims 21, wherein the motor comprises a DC motor.

23. An ornament, comprising:

a base

a mobile decorative element mounted on a spindle assembly that is movable relative to a base;

a motor having an output shaft mechanically coupled to the spindle assembly such that rotation of the output shaft causes the mobile decorative element to move relative to the base;

a pulse width modulation controller to drive the motor, the pulse width modulation controller outputs a pulse-width-modulated waveform that is output to the motor; and

low friction interface means for supporting the decorative element relative to the base.

24. The ornament of claim 23, wherein the pulse width modulation controller is programmed to drive the rotation of the output shaft according to a predetermined speed profile that varies with time.

25. The ornament of claim 24, wherein the predetermined speed profile that varies with time comprises an acceleration over a predetermined period of time, a generally constant rotation over a predetermined period of time, and deceleration over a predetermined period of time.

26. The ornament of claim 23, wherein the mobile decorative element has a first surface that is at least partially supported by an opposing second surface of the base.

27. The ornament of claim 26, wherein the low friction interface means comprises an interface between the first surface and the second surface characterized by a kinetic coefficient of friction of less than about 0.3.

28. The ornament of claim 26, wherein the kinetic coefficient of friction is about 0.03 to about 0.2.

29. The ornament of claim 26, wherein the low friction interface means comprises a slidable engagement between the first surface and the second surfaces, the first and second surfaces comprises one or more polymer materials.

30. The ornament of claim 29, wherein the first surface and the opposing second surface have a low friction interface to limit the friction load on the motor, the low friction interface being characterized by a kinetic coefficient of friction between the first and second surfaces of less than about 0.2.

31. The device of claim 23, wherein the output shaft of the motor is mechanically coupled to the spindle assembly via a gear system that causes the mobile decorative element to rotate at a rate less than the rotation of the output shaft.