Controlling Inductive Power Transfer Systems

• US 20070216392A1
• Filed: 05/11/2005
• Published: 09/20/2007
• Est. Priority Date: 05/11/2004
• Status: Active Grant

• Current Assignee: Philips IP Ventures B.V. (Koninklijke Philips N.V.)
• Original Assignee: Access Business Group International LLC (Alticor Incorporated)
• Inventors: Knill, Alexander, Stevens, Michael, Dunton, John
• Granted Patent: US 7,554,316 B2
• Time in Patent Office: Days
• US Class Current: 323/355
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/40 using two or more transmitting or receiving devices H02J50/50 takes precedence
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00302 Overcharge protection
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer

Abstract

An inductive power transfer system comprises a primary unit (10), having a primary coil (12) and an electrical drive unit (14) which applies electrical drive signals to the primary coil so as to generate an electromagnetic field. The system also comprises at least one secondary device (30), separable from the primary unit and having a secondary coil (32) which couples with the field when the secondary device is in proximity to the primary unit. A control unit (16) causes a circuit including said primary coil to operate, during a measurement period, in an undriven resonating condition. In this condition the application of the drive signals to the primary coil by the electrical drive unit is suspended so that energy stored in the circuit decays over the course of the period. A decay measurement unit (18) takes one or more measures of such energy decay during the measurement period. In dependence upon said one or more energy decay measures, the control unit controls the electrical drive unit so as to restrict or stop inductive power transfer from the primary unit.

Claims

1. An inductive power transfer system comprising a primary unit, having a primary coil and electrical drive circuitry connected to the primary coil for applying electrical drive signals thereto so as to generate an electromagnetic field, and the system also comprising at least one secondary device, separable from the primary unit and having a secondary coil adapted to couple with said field when the secondary device is in proximity to the primary unit so that power can be transferred inductively from the primary unit to the secondary device without direct electrical conductive contacts therebetween, wherein the primary unit further comprises:

a control unit operable to cause a circuit including said primary coil to operate, during a measurement period, in an undriven resonating condition in which the application of said drive signals to said primary coil by said electrical drive circuitry is suspended so that energy stored in said circuit decays over the course of said period; and

a decay measurement unit operable to take one or more measures of such energy decay during said period;

wherein said control unit is further operable, in dependence upon said one or more energy decay measures, to control the electrical drive circuitry so as to restrict or stop inductive power transfer from the primary unit.

2. A system as claimed in claim 1, wherein the or one said energy decay measure is a measure of a rate of such energy decay.

3. A system as claimed in claim 1, wherein said control unit is operable to employ said one or more energy decay measures to detect when a substantial parasitic load is present in proximity to said primary unit, and is operable to restrict or stop inductive power transfer from the primary unit following the detection of such a substantial parasitic load.

4. A system as claimed in claim 1, wherein said control unit is are operable to employ said one or more energy decay measures to detect when there is no said secondary device present in proximity to said primary unit, and are operable to restrict or stop inductive power transfer from the primary unit when no such secondary device is detected.

5. A system as claimed in claim 3, wherein when carrying out such detection the control unit is also operable to employ first compensation information relating to losses in the primary unit itself so as to compensate for said losses.

6. A system as claimed in claim 5, wherein the primary unit further comprises a calibration unit which derives part or all of said first compensation information from measurements taken by the primary unit when it is effectively in electromagnetic isolation.

7. A system as claimed in claim 3, wherein when carrying out such detection said control unit is also operable to employ second compensation information relating to a parasitic load imposed on the primary unit by the secondary device so as to compensate for said parasitic load of said secondary device.

8. A system as claimed in claim 7, wherein the or each said secondary device is operable to communicate its said second compensation information directly to said primary unit or to communicate to said primary unit other information from which the primary unit can derive said second compensation information.

9. A system as claimed in claim 8, wherein said secondary device is operable to modulate a dummy load to communicate said other information, and the primary unit is operable to derive said second compensation information by measuring the dummy load modulation.

10. A system as claimed in claim 5, wherein part or all of said first compensation information and/or part or all of said second compensation information is information stored in the primary unit during manufacture and/or testing of the primary unit.

11. A system as claimed in claim 3, further comprising an information varying unit which varies one or both of said first and second compensation information when one or more operating conditions of the primary unit varies.

12. A system as claimed in claim 1, wherein:

said decay measurement unit is operable to take one or more first such energy decay measures in a first such measurement period and to take one or more second such energy decay measures in a second measurement period;

the secondary device comprises a decay varying unit operable to cause the secondary device to consume more energy in said first measurement period than in said second measurement period; and

the control unit in said primary unit is operable to employ the first and second energy decay measures to detect when a secondary device of the system is present in proximity to said primary unit.

13. A system as claimed in claim 12, wherein said decay varying unit is operable to cause the secondary device to impose a first dummy load on the primary unit in said first measurement period and to impose a second dummy load, different from said first dummy load, on said primary unit in said second measurement period.

14. A system as claimed in claim 13, wherein one of the first and second dummy loads is zero.

15. A system as claimed in claim 13, wherein said decay varying unit is disabled when an actual load of the secondary device requires no power.

16. A system as claimed in claim 13, wherein:

said secondary device is operable to modulate a dummy load to communicate said other information and the primary unit is operable to derive said second compensation information by measuring the dummy load modulation; and

a difference between said first dummy load and said second dummy load is set in dependence upon said parasitic load imposed on said primary unit by said secondary device.

17. A system as claimed in claim 1, wherein said secondary device is adapted to supply the power it receives inductively from the primary unit to an actual load external to the secondary device.

18. A system as claimed in claim 1, wherein said secondary device comprises a storage unit which stores energy received from the primary unit, said storage unit being operable to supply such stored energy to at least one of an actual load and circuitry of the secondary device when said circuit is operating in said undriven resonating condition.

19. A system as claimed in claim 1, wherein said secondary device comprises a load isolation unit operable during said measurement period to prevent the supply to an actual load of the secondary device of any of the power being received inductively by the secondary device from the primary unit.

20. A system as claimed in claim 1, wherein:

said control unit is operable, following such restriction or stopping of the inductive power transfer from the primary unit, to cause said circuit to operate in said undriven resonating condition during a series of intermittent probing periods;

the decay measurement unit is operable to take one or more such energy decay measures during each said probing period; and

the control unit is operable to employ the energy decay measures taken during the probing periods to determine when to end the restricted or stopped state.

21. A system as claimed in claim 1, wherein said control unit is operable, when the inductive power transfer from the primary unit has been set into such a restricted or stopped state, to maintain that state until the primary unit is reset by a user of the primary unit.

22. A system as claimed in claim 1, wherein the primary unit comprises a synchronising unit operable to transmit a predetermined synchronising signal to the secondary device to synchronise operation of the secondary device with that of the primary unit.

23. A system as claimed in claim 22, wherein said synchronising unit is operable to send said predetermined synchronising signal prior to causing said circuit to operate in said undriven resonating condition.

24. A system as claimed in claim 22, wherein said primary unit further comprises a snubber unit means, and said synchronizing unit is operable to switch said snubber unit into said circuit after suspending the application of said electrical drive signals to said primary coil, so as to send said synchronising signal to said secondary device.

25. A system as claimed in claim 1, wherein said primary unit further comprises resonant frequency increasing unit which temporarily increases a resonant frequency of said circuit during operation thereof in said undriven resonating condition.

26. A system as claimed in claim 1, wherein said control unit is operable to cause said electrical drive circuitry to resume application of said drive signals to said primary coil in phase with any residual resonating energy within said circuit.

27. A system as claimed in claim 1, wherein said control unit is operable to cause said electrical drive circuitry to temporarily boost said electrical drive signals prior to causing said circuit to operate in said undriven resonating condition.

28. A system as claimed in claim 1, wherein said control unit is operable to measure a natural resonant frequency of said circuit during said measurement period and to employ the measured frequency to compensate for an influence of changes in the natural resonant frequency on said one or more energy decay measures.

29. A system as claimed in claim 1, wherein:

said control unit is operable to cause said circuit to operate in said undriven resonating condition during a series of different such measurement periods;

said decay measurement unit is operable to take one or more such energy decay measures in each said measurement period; and

said control unit is operable to employ the energy decay measures taken in two or more different measurement periods to control said electrical drive means.

30. A system as claimed in claim 1, wherein:

said primary unit has first and second such primary coils, a first such electrical drive circuitry connected to said first primary coil for applying electrical drive signals thereto so as to generate a first electromagnetic field, and a second such electrical drive circuitry connected to said second primary coil for applying electrical drive signals thereto so as to generate a second electromagnetic field; and

said control unit is operable to cause said second electrical drive circuitry to suspend application of said electrical drive signals to said second primary coil whilst a first such circuit including said first primary coil is in said undriven resonating condition and said decay measurement unit is taking one or more such measures of energy decay in said first circuit, and said control unit is also operable to cause said first electrical drive circuitry to suspend application of said electrical drive signals to said first primary coil whilst a second such circuit including said second primary coil is in said undriven resonating condition and said decay measurement unit is taking one or more such measures of energy decay in said second circuit.

31. A system as claimed in claim 1, wherein at least one said secondary device is carried in or by an object requiring power and can receive power inductively from the primary unit when the object carrying the secondary device is placed on or in proximity to the primary unit.

32. A system as claimed in claim 31, wherein said object is a portable electrical or electronic device.

33. A system as claimed in claim 31, wherein said object is a mobile communication device.

34. A system as claimed in claim 1, having a power transfer surface, said field generated by said primary unit being distributed over a power transfer area of the surface such that, when such a secondary device is placed on or in proximity to the power transfer area, the device can receive power inductively from the primary unit.

35. A system as claimed in claim 1, wherein said power transfer area is large enough that two or more such secondary devices can be placed on or in proximity to the power transfer area to receive power simultaneously from the primary unit.

36. A primary unit, for use in an inductive power transfer system, the primary unit comprising:

a primary coil;

electrical drive circuitry connected to said primary coil for applying electrical drive signals thereto so as to generate an electromagnetic field;

a control unit operable to cause a circuit including said primary coil to operate, during a measurement period, in an undriven resonating condition in which the application of said drive signals to said primary coil by said electrical drive circuitry is suspended so that energy stored in said circuit decays over the course of said period; and

a decay measurement unit operable to take one or more measures of such energy decay during said period;

said control unit being further operable, in dependence upon said one or more energy decay measures, to control the electrical drive circuitry so as to restrict or stop inductive power transfer from the primary unit.

37. A secondary device, for use in an inductive power transfer system that comprises a primary unit which generates an electromagnetic field, the secondary device comprising:

a secondary coil adapted to couple with said field generated by said primary unit when the secondary device is in proximity to the primary unit so that power can be received inductively by the secondary device from the primary unit without direct electrical conductive contacts therebetween;

a load connection unit, connected to said secondary coil and adapted to be connected when the secondary device is in use to a load requiring power from the primary unit, for supplying such inductively-received power to the load; and

a communication unit operable to communicate to the primary unit information relating to a parasitic load imposed on the primary unit by the secondary device.

38. A secondary device as claimed in claim 37, wherein said communication unit is operable to communicate said information by imposing a dummy load on said primary unit.

39. A secondary device as claimed in claim 38, wherein said communication unit is operable to impose a first dummy load on the primary unit at a first time and a second dummy load, different from said first dummy load, at a second time, a difference between said first and second dummy loads being set in dependence upon said parasitic load.

40. A secondary device as claimed in claim 39, wherein one of said first and second dummy loads is zero.

41. A portable electrical or electronic device comprising:

a load which at least at times requires power from said primary unit; and

a secondary device comprising;

a secondary coil adapted to couple with said field generated by said primary unit when the secondary device is in proximity to the primary unit so that power can be received inductively by the secondary device from the primary unit without direct electrical conductive contacts therebetween;

a load connection unit, connected to said secondary coil and adapted to be connected when the secondary device is in use to a load requiring power from the primary unit, for supplying such inductively-received power to the load; and

a communication unit operable to communicate to the primary unit information relating to a parasitic load imposed on the primary unit by the secondary device;

wherein said load connection unit means of said secondary device is connected to said load for supplying such inductively-received power to the load at said times.

42. A method of controlling inductive power transfer in an inductive power transfer system comprising a primary unit, having a primary coil to which electrical drive signals are applied to generate an electromagnetic field, and also comprising at least one secondary device, separable from the primary unit and having a secondary coil adapted to couple with said field when the secondary device is in proximity to the primary unit so that power can be transferred inductively from the primary unit to the secondary device without direct electrical conductive contacts therebetween, which method comprises:

causing a circuit including said primary coil to operate, during a measurement period, in an undriven resonating condition in which the application of said drive signals to said primary coil is suspended so that energy stored in the circuit decays over the course of said period;

taking one or more measures of such energy decay during said period; and

restricting or stopping inductive power transfer from the primary unit in dependence upon said one or more energy decay measures.