THERMALLY PRINTABLE ELECTRICALLY CONDUCTIVE RIBBON AND METHOD

• US 20070218378A1
• Filed: 03/15/2006
• Published: 09/20/2007
• Est. Priority Date: 03/15/2006
• Status: Abandoned Application

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Padilla, Richard, Drews, Stephen
• Application Number:
  US11/308,299
• Publication Number:
  US 20070218378A1
• Time in Patent Office: Days
• US Class Current: 430/58.800
• CPC Class Codes: H05K 1/0393 Flexible materials H05K1/038 takes precedence; specific organic compositions are classified in H05K1/0313 and subgroups
• CPC Class Codes: H05K 2203/0528 Patterning during transfer, i.e. without preformed pattern, e.g. by using a die, a programmed tool or a laser
• CPC Class Codes: H05K 2203/107 Using laser light shaping a substrate by laser ablation H05K3/0026
• CPC Class Codes: H05K 2203/1105 Heating or thermal processing not related to soldering, firing, curing or laminating, e.g. for shaping the substrate or during finish plating
• CPC Class Codes: H05K 3/046 by selective transfer or selective detachment of a conductive layer

Abstract

A thermally transferable electrically conductive ribbon includes a carrier web having first and second sides and an electrically conductive layer disposed on the first side of the carrier web. A portion of the electrically conductive layer is transferable to an associated object to form an electrically conductive circuit thereon. A method for making and using the ribbon are also disclosed.

Claims

1. A thermally transferable electrically conductive ribbon comprising:

a carrier web having first and second sides;

an electrically conductive layer disposed on the first side of the carrier web, wherein a portion of the electrically conductive layer is selectively transferable to an associated object to form an electrically conductive circuit thereon.

2. The thermally transferable electrically conductive ribbon in accordance with claim 1 including a release coat disposed on the first side of the carrier web between the carrier web and the electrically conductive layer.

3. The thermally transferable electrically conductive ribbon in accordance with claim 2 wherein the release coat transfers, at least in part, with the portion of the electrically conductive layer to the object.

4. The thermally transferable electrically conductive ribbon in accordance with claim 2 wherein the release coat remains with the carrier web following transfer of the portion of the electrically conductive layer to the object.

5. The thermally transferable electrically conductive ribbon in accordance with claim 1 including an adhesive layer disposed on the electrically conductive layer to provide adhesion between the portion of the electrically conductive layer that is transferred to the associated object and the associated object.

6. The thermally transferable electrically conductive ribbon in accordance with claim 1 wherein the electrically conductive layer is formed from one or more of aluminum, copper, silver, gold, platinum, molybdenum, tungsten, titanium, tantalum, germanium, silicon and silicon-containing materials, indium tin oxide (ITO), aluminum tin oxide (ATO), aluminum zinc oxide (AZO), carbon and nickel.

7. The thermally transferable electrically conductive ribbon in accordance with claim 1 wherein the carrier web is formed from a polymeric material.

8. The thermally transferable electrically conductive ribbon in accordance with claim 7 wherein the carrier web polymeric material is polyester.

9. A method for making a thermally transferable electrically conductive ribbon comprising the steps of:

providing a carrier web having a release coat on a surface thereof;

applying an electrically conductive layer on the release coat; and

applying an adhesive layer on the electrically conductive layer,

wherein a portion of the electrically layer and the adhesive layer overlying the electrically conductive layer are thermally transferable onto an associated to form an electrically conductive circuit thereon.

10. The method for making a ribbon in accordance with claim 9 including the step of applying the electrically conductive layer by vacuum metallization.

11. The method for making a ribbon in accordance with claim 9 including the step of applying the electrically conductive layer by ion vapor deposition.

12. The method for making a ribbon in accordance with claim 9 including the step of applying the electrically conductive layer by sputter coating.

13. The method for making a ribbon in accordance with claim 9 wherein the electrically conductive layer is formed from one or more of aluminum, copper, silver, gold, platinum, molybdenum, tungsten, titanium, tantalum, germanium, silicon and silicon-containing materials, indium tin oxide (ITO), aluminum tin oxide (ATO), aluminum zinc oxide (AZO), carbon and nickel.

14. A method for making an electrical circuit on a flexible substrate comprising the steps of:

providing a thermally transferable electrically conductive ribbon having a carrier web having first and second sides, a release coat disposed on the first side of the carrier web, an electrically conductive layer disposed on the release coat and an adhesive layer disposed on the electrically conductive layer;

providing a flexible substrate;

contacting the conductive ribbon, at the adhesive layer with the flexible substrate; and

thermally transferring a selected portion of the electrically conductive layer and the adhesive layer overlying the selected portion to the flexible substrate and releasing the selected portion from the carrier web.

15. The method in accordance with claim 14 including the step of separating the carrier web from the flexible substrate.

16. The method in accordance with claim 14 including the step removing any release coat from the selected portion after it is transferred to the flexible substrate.