Actuating member and method for producing the same

• US 20070269585A1
• Filed: 08/02/2007
• Published: 11/22/2007
• Est. Priority Date: 11/02/2000
• Status: Abandoned Application

• Current Assignee: Danfoss A/S
• Original Assignee: Danfoss A/S
• Inventors: Gravesen, Peter, Benslimane, Mohamed
• Application Number:
  US11/888,879
• Publication Number:
  US 20070269585A1
• Time in Patent Office: Days
• US Class Current: 427/58
• CPC Class Codes: B81B 2201/038 Microengines and actuators not provided for in B81B2201/031 - B81B2201/037
• CPC Class Codes: B81B 3/007 For controlling stiffness, e.g. ribs
• CPC Class Codes: H02N 1/006 of the gap-closing type H02N1/004 takes precedence
• CPC Class Codes: H04R 23/00 Transducers other than those covered by groups H04R9/00 - H04R21/00 diaphragms for transducers of the distributed-mode type H04R7/045
• CPC Class Codes: H10N 30/084 by moulding or extrusion
• CPC Class Codes: H10N 30/098 Forming organic materials
• CPC Class Codes: H10N 30/206 using only longitudinal or thickness displacement, e.g. d33 or d31 type devices

Abstract

The invention relates to an actuating member comprising an elastomer body that is provided with one electrode each on opposite peripheries. The aim of the invention is to improve the dynamism of such an actuating member. To this end, at least one periphery is provided with at least one waved section that comprises elevations and depressions as the extremes disposed in parallel to the cross direction. Said section is covered by an electrode that completely covers at least a part of the extremes and that extends across the waved section.

Claims

1. A method for making a sheet:

material for an actuating member, the method comprising steps of;

depositing an elastomeric solution on a first mold;

applying a second mold to the solution substantially opposite the first mold;

allowing the elastomeric solution to completely harden to form an elastomeric sheet with substantially opposed first and second boundary surfaces corresponding to the first and second molds, respectively;

removing the elastomeric body from the first and second molds; and

depositing a conductive layer on at least one of the first and second boundary surfaces;

wherein at least one of the first and second molds has a predetermined surface pattern, the predetermined surface pattern being imparted to the corresponding boundary surface.

2. The method of claim 1, further comprising partially hardening the elastomeric solution before applying the second mold.

3. The method of claim 1, wherein the steps of depositing the elastomeric solution on the first mold and applying the second mold to the solution substantially opposite the first mold are carried out in a vacuum.

4. The method of claim 1, wherein the first mold has the predetermined surface pattern.

5. The method of claim 4, wherein the second mold has another predetermined surface pattern.

6. The method claim 5, wherein the predetermined surface patterns of the first and second molds are substantially identical.

7. The method of claim 6, wherein the step of applying the second mold to the elastomeric solution substantially opposite the first mold includes substantially aligning the predetermined surface patterns of the first and second molds.

8. The method of claim 1, wherein the second mold has the predetermined surface pattern.

9. The method of claim 1, wherein the predetermined surface pattern is microscopic.

10. The method of claim 1, wherein the predetermined surface pattern includes a waved area.

11. The method of claim 10, wherein the conductive layer covers at least a portion of the waved area imparted to the corresponding boundary surface.

12. The method of claim 10, wherein the waved area has a substantially sinusoidal profile.

13. The method of claim 12, wherein a closest spacing between the first and second molds, after the second mold is applied to the solution opposite the first mold, is selected to be at least ten times greater than an amplitude of the sinusoidal profile.

14. The method of claim 1, wherein the conductive layer is applied by evaporation.

15. The method of claim 1, wherein the conductive layer substantially replicates the predetermined surface pattern.

16. The method of claim 1, wherein the conductive layer is applied to the first surface and another conductive layer is applied to the second surface.

17. The method of claim 1, further comprising a step of forming the predetermined surface pattern on the at least one of the first and second molds using photolithography.

18. The method of claim 17, wherein the step of forming the predetermined surface pattern using photolithography includes applying a photoresist to a surface of the at least one of the first and second molds, applying a mask over the photoresist, illuminating the photoresist, and developing the photoresist.

19. The method of claim 18, wherein the mask includes a plurality of rectangles extending in a substantially parallel direction lengthwise.

20. The method of claim 19, wherein each of the rectangles is approximately 5 μ

m wide.

21. The method of claim 19, wherein, transverse to the substantially parallel direction, each of the rectangles is spaced approximately 5 μ

m apart from each adjacent rectangle.

22. The method of claim 18, wherein the photoresist is applied to have a thickness at least ten times less than a closest spacing between the first and second molds, after the second mold is applied to the solution opposite the first mold.

23. The method of claim 18, wherein the photoresist is applied to a thickness of approximately 10 μ

m.

24. A method for making a sheet material for an actuating member, the method comprising steps of:

forming a first surface pattern on a first mold;

applying an elastomeric solution to the first mold; and

hardening the elastomeric solution to form an elastomeric sheet with a first molded surface substantially conforming to the first surface pattern.

25. The method of claim 24, further comprising a step of removing the elastomeric sheet from the first mold after the elastomeric solution is hardened.

26. The method of claim 24, further comprising a step of depositing a first conductive layer over at least a portion of the first molded surface to substantially conform to the first surface pattern.

27. The method of claim 26, wherein the first conductive layer is applied directly to the first molded surface.

28. The method of claim 24, wherein forming the first surface pattern on the first mold includes applying a photoresist to the first mold.

29. The method of claim 28, wherein the first surface pattern includes a microscopic waved area with a sinusoidal profile having a substantially constant amplitude, a thickness of the photoresist being selected as approximately twice the substantially constant amplitude.

30. The method of claim 24, further comprising steps of:

forming a second surface pattern on a second mold; and

applying the second mold to the elastomeric solution susbstantially opposite to the first mold to form a second molded surface on the elastomeric body substantially conforming to the second surface pattern.

31. The method of claim 30, further comprising a step of depositing first second conductive layers over at least a portion of the respective first and second molded surfaces to substantially conform to the respective first and second surface patterns.

32. The method of claim 31, wherein the first and second surface patterns include respective first and second waved areas, and the first and second molds are aligned such that substantially opposed valleys and substantially opposed crests are formed on the first and second molded surfaces.

33. A method of forming a sheet material for an actuating member, the method comprising steps of:

applying an elastomeric solultion to a mold having a predetermined microscopic surface pattern formed thereon to form an elastomeric sheet having a molded surface substantially replicating the predetermined microscopic surface pattern; and

applying a conductive layer over at least a portion of the molded surface.

34. The method of claim 33, wherein the conductive layer is applied so as to substantially replicate the predetermined microscopic surface pattern.

35. The method of claim 34, wherein the conductive layer includes a metal layer applied by evaporation.

36. The method of claim 33, wherein the conductive layer is applied directly to the molded surface.

37. A method of forming a capacitive elastomeric sheet material, the method comprising steps of:

molding an elastomeric solution to form an elastomeric sheet having first and second boundary surfaces, at least the first boundary surface being formed with a first predetermined pattern; and

applying first and second conductive layers to the first and second boundary surfaces, respectively.

38. The method of claim 37, wherein the first predetermined pattern includes a waved area.

39. The method of claim 38, wherein the waved area is microscopic.

40. A method of forming a sheet material for an actuating member, the method comprising steps of:

forming an elastomeric sheet with first and second boundary surfaces, at least one of the first and second boundary surfaces including a predetermined microscopic surface pattern; and

depositing a conductive layer on at least one of the first and second boundary surfaces.

41. The method of claim 40, wherein the predetermined microscopic surface pattern is formed on the first boundary surface, and the conductive layer is deposited directly on the first boundary surface so as to substantially replicate the predetermined microscopic surface pattern.