Thin metal film conductors and their manufacture
First Claim
1. A method of manufacture of a thin metal film comprising,forming a first solution of a metal precursor in a solvent selected from the group consisting of glycol ethers, lower alkanols, lower alkanoic acids, and mixtures thereof,refluxing the first solution to yield a refluxed metal solution,mixing a continuity dopant with the refluxed metal solution to yield a doped solution,depositing the doped solution onto an insulating substrate to yield a wet film on the substrate,pyrolyzing the wet film to yield a pyrolyzed film, andannealing the pyrolyzed film in a reducing atmosphere, a inert atmosphere and mixtures thereof.
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Accused Products
Abstract
Metal solutions such as copper and nickel suitable for chemical solution deposition (CSD) are disclosed, and their manufacture into low resistivity thin metal films is disclosed. The films may be thermal processed at relatively low temperatures and may be co-fired with ultra low fire high K ceramic dielectrics.
39 Citations
20 Claims
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1. A method of manufacture of a thin metal film comprising,
forming a first solution of a metal precursor in a solvent selected from the group consisting of glycol ethers, lower alkanols, lower alkanoic acids, and mixtures thereof, refluxing the first solution to yield a refluxed metal solution, mixing a continuity dopant with the refluxed metal solution to yield a doped solution, depositing the doped solution onto an insulating substrate to yield a wet film on the substrate, pyrolyzing the wet film to yield a pyrolyzed film, and annealing the pyrolyzed film in a reducing atmosphere, a inert atmosphere and mixtures thereof.
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17. A method of manufacture of a Cu thin film having about 0.1 m/o to about 50 m/o of a Ti continuity dopant comprising,
dissolving a Cu precursor selected from the group consisting of copper acetate, copper acetylacetonate, copper hexafluoroacetylacetonate, copper nitrate hydrate, copper chloride, copper 2-ethylhexanoate and mixtures thereof in a solvent selected from the group consisting of 2-methoxyethanol, 1-methoxy-2-butanol, 1-methoxy-2-propanol, 2-methoxyethanol, methanol, ethanol, butanol, propanol, acetic acid, propionic acid, butyric acid, valeric acid, myristic acid, and mixtures thereof to produce a Cu solution, refluxing the copper solution for about 0.1 hr to about 20 hrs at about 100° - C. to about 160°
C. to produce a first refluxed copper solution,adding a Ti continuity dopant precursor selected from the group consisting of Ti isopropoxide Ti chloride, Ti ethoxide, Ti methoxide, Ti propoxide, Ti butoxide, and mixtures thereof to the first refluxed copper solution, refluxing the first refluxed copper solution to produce a second refluxed solution, mixing the second refluxed solution with a glycol ether solvent at about 0°
C. to about 100°
C. to produce a Ti-doped copper solution,spin coating the Ti-doped copper solution onto an insulating substrate, at a temperature of about 0°
C. to about 90°
C.pyrolyzing the film at about 150°
C. to about 500°
C., andannealing the film by heating at about 1°
C./min to about 50°
C./min to a maximum temperature of about 400°
C. to about 700°
C.,holding at that maximum temperature for about 1 min to about 120 min, and cooling at about 1°
C./min to about 50°
C./min to room temperature in a reducing atmosphere formed of a mixture of hydrogen, wet nitrogen and dry nitrogen.
- C. to about 160°
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18. A method of manufacture of a Cu thin film having about 0.1 m/o to about 50 m/o of a Zn continuity dopant comprising,
dissolving a Cu precursor selected from the group consisting of copper acetate, copper acetylacetonate, copper hexafluoroacetylacetonate, copper nitrate hydrate, copper chloride, copper 2-ethylhexanoate and mixtures thereof in a solvent selected from the group consisting of 2-methoxyethanol, 1-methoxy-2-butanol, 1-methoxy-2-propanol, 2-methoxyethanol, methanol, ethanol, butanol, propanol, acetic acid, propionic acid, butyric acid, valeric acid, myristic acid, and mixtures thereof to produce a Cu solution, refluxing the copper solution for about 0.1 hr to about 20 hrs at about 100° - C. to about 160°
C. to produce a first refluxed copper solution,adding a Zn continuity dopant precursor selected from the group consisting of zinc acetate, zinc acetylacetonate hydrate, zinc chloride and zinc acetate dihydrate and mixtures thereof, refluxing the first refluxed copper solution to produce a second refluxed solution, mixing the second refluxed solution with a glycol ether solvent at about 0°
C. to about 100°
C. to produce a Ti-doped copper solution,spin coating the Ti-doped copper solution onto an insulating substrate, at a temperature of about 0°
C. to about 90°
C.pyrolyzing the film at about 150°
C. to about 500°
C., andannealing the film by heating at about 1°
C./min to about 50°
C./min to a maximum temperature of about 400°
C. to about 700°
C.,holding at that maximum temperature for about 1 min to about 120 min, and cooling at about 1°
C./min to about 50°
C./min to room temperature in a reducing atmosphere formed of a mixture of hydrogen, wet nitrogen and dry nitrogen.
- C. to about 160°
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19. A method of manufacture of a Cu thin film having about 0.1 m/o to about 50 m/o of a Zr continuity dopant comprising
dissolving a Cu precursor selected from the group consisting of copper acetate, copper acetylacetonate, copper hexafluoroacetylacetonate, copper nitrate hydrate, copper chloride, copper 2-ethylhexanoate and mixtures thereof in a solvent selected from the group consisting of 2-methoxyethanol, 1-methoxy-2-butanol, 1-methoxy-2-propanol, 2-methoxyethanol, methanol, ethanol, butanol, propanol, acetic acid, propionic acid, butyric acid, valeric acid, myristic acid, and mixtures thereof to produce a Cu solution, refluxing the copper solution for about 0.1 hr to about 20 hrs at about 100° - C. to about 160°
C. to produce a first refluxed copper solution,adding a Zr continuity dopant precursor selected from the group consisting of Zr propoxide, zirconium acetate, zirconium acetylacetonate, zirconium isopropoxide, zirconium chloride, and zirconium ethoxide and mixtures thereof to first refluxed copper solution, refluxing the first refluxed copper solution to produce a second refluxed solution, mixing the second refluxed solution with a glycol ether solvent at about 0°
C. to about 100°
C. to produce a Zr-doped copper solution,spin coating the Zr-doped copper solution onto an insulating substrate, at a temperature of about 0°
C. to about 90°
C.pyrolyzing the film at about 150°
C. to about 500°
C., andannealing the film by heating at about 1°
C./min to about 50°
C./min to a maximum temperature of about 400°
C. to about 700°
C.,holding at that maximum temperature for about 1 min to about 120 min, and cooling at about 1°
C./min to about 50°
C./min to room temperature in a reducing atmosphere formed of a mixture of hydrogen, wet nitrogen and dry nitrogen.
- C. to about 160°
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20. A method of making a Zr doped Ni—
- Cu films of the formula Cu1-xNix where 0<
x<
1 comprising,dissolving a copper precursor and a nickel precursor in a glycol ether solvent produce a Cu—
Ni solution,refluxing the Cu—
Ni solution to produce a first refluxed Cu—
Ni solution.adding a Zr continuity dopant precursor to the refluxed Cu—
Ni solution to produce a second refluxed solution,depositing the second refluxed solution onto an insulating substrate to produce a wet film, heating the wet film to produce a pyrolyzed film, and annealing the pyrolyzed film.
- Cu films of the formula Cu1-xNix where 0<
Specification