Configuration Of Wireless Field Devices For Process Control Plants

• US 20080234837A1
• Filed: 03/23/2007
• Published: 09/25/2008
• Est. Priority Date: 03/23/2007
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Samudrala, Prasad, Patil, Deepak Tanajirao
• Granted Patent: US 7,634,322 B2
• Time in Patent Office: Days
• US Class Current: 700/19
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 19/418 Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
• CPC Class Codes: G05B 2219/25062 Detect physical location of field device
• CPC Class Codes: G05B 2219/25187 Transmission of signals, medium, ultrasonic, radio
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

Wireless field devices used in process control plants are configured over a wireless medium. In an embodiment, a host device discovers the presence of wireless field devices in the vicinity, and displays a list of discovered devices. The host device then enables a user to select a field device for configuration from the displayed list, and causes only the selected wireless field device to generate a human perceivable signal, thereby enabling a user to correlate a wireless field device listed in the display with the actual physical field device present in the vicinity. Upon confirmation from the user that the selected wireless field device is the device intended for configuration, the host device transmits the corresponding configuration parameters over the wireless medium, thus configuring the device.

Claims

1. A method of configuring a plurality of wireless field devices for later use in a process control plant, each of said plurality of wireless field devices accessible by a wireless medium, said method comprising:

placing a host device in a range of communication of said plurality of wireless field devices, but outside of said process control plant, wherein said host device is designed to discover the presence of said plurality of wireless field devices, and to display a list of wireless field devices whose presence is discovered;

enabling a user to select a first wireless field device contained in said displayed list of wireless field devices, said enabling causing said host device to cause said first wireless field device to generate a human perceivable signal, whereby said user correlates a wireless field device selected from said list of wireless field devices with said first wireless field device based on the specific wireless field device generating said human perceivable signal; and

causing said host device to issue a plurality of configuration commands on said wireless medium,

wherein said configuration commands are designed to configure said first wireless field device upon receipt by said first wireless field device.

15. The method of claim 1, wherein said human perceivable signal is a visible signal.

2-3. -3. (canceled)

4. A machine readable storage medium storing one or more sequences of instructions for causing a host device to configure a plurality of wireless field devices over a wireless medium for later use in a process control plant, wherein said host device is placed in a range of communication of said plurality of wireless field devices, but outside of said process control plant, wherein said plurality of wireless field devices are also placed outside of said process control plant, wherein execution of said one or more sequences of instructions by one or more processors contained in said host device causes said host device to perform the actions of:

establishing communication with a first wireless field device on a wireless path provided on said wireless medium, said first wireless field device being contained in said plurality of wireless field devices; and

issuing configuration commands on said wireless path to configure said first wireless field device,

wherein said wireless path spans an entire path between said host device and the configured one of said at least one of said plurality of wireless field devices.

5. The machine readable storage medium of claim 4, further comprising:

discovering said first wireless field device by communicating with said first wireless field device on said wireless medium.

6. The machine readable storage medium of claim 5, wherein said establishing comprises:

sending a synchronization signal which enables said first wireless field device to synchronize its internal clock with a clock of said host device; and

assigning a time slot for said first wireless field device to send signals to said host device,

wherein a non-overlapping time slot is allocated to each discovered wireless field device such that each wireless field device can communicate with said host device in the allocated time slot.

7. The machine readable storage medium of claim 5, wherein said discovering comprises:

receiving an identifier which uniquely identifies said first wireless field device; and

interfacing with said first wireless field device using said identifier to determine a type of said first wireless field device.

8. The machine readable storage medium of claim 7, further comprising:

displaying a list of devices discovered by said discovering, said list of device including said first wireless field device;

enabling a user to select said first wireless field device in said list of devices; and

sending a signal designed to cause only said first wireless field device to generate a human perceivable signal indicating that said first wireless field device has been selected for configuration.

16. The machine readable storage medium of claim 8, wherein said human perceivable signal is a visible signal.

9. A host device designed to configure a plurality of wireless field devices for later use in a process control plant, each of said plurality of wireless field devices accessible by a wireless medium, said host device and said plurality of wireless field devices being outside of said process control plant, said host device comprising:

a wireless interface; and

a processor operable to;

establish communication with a first wireless field device on a wireless path provided on said wireless medium, said first wireless field device being contained in said plurality of wireless field devices; and

issue configuration commands on said wireless path to configure said first wireless field device,

wherein said wireless path spans an entire path between said host device and the configured one of said at least one of said plurality of wireless field devices.

10. The host device of claim 9, wherein said processor is further operable to discover said first wireless field device by communicating with said first wireless field device on said wireless medium.

11. The host device of claim 10, to establish said communication, said processor is operable to:

send a synchronization signal which enables said first wireless field device to synchronize its internal clock with a clock of said host device; and

assign a time slot for said first wireless field device to send signals to said host device,

wherein a non-overlapping time slot is allocated to each discovered wireless field device such that each wireless field device can communicate with said host device in the allocated time slot.

12. The host device of claim 11, wherein said processor is further operable to:

receive an identifier which uniquely identifies said first wireless field device; and

interface with said first wireless field device using said identifier to determine a type of said first wireless field device.

13. The host device of claim 10, wherein said processor is further operable to:

display a list of devices discovered by said discovering, said list of device including said first wireless field device;

enable a user to select said first wireless field device in said list of devices; and

send a signal designed to cause only said first wireless field device to generate a human perceivable signal indicating that said first wireless field device has been selected for configuration.

14. The host device of claim 13, wherein said human perceivable signal is a visible signal.

17. A method of configuring a plurality of wireless field devices for later use in a process control plant, each of said plurality of wireless field devices accessible by a wireless medium, said method comprising:

placing a host device in a range of communication of said plurality of wireless field devices, but outside of said process control plant; and

causing said host device to issue a plurality of configuration commands on a wireless path provided on said wireless medium,

wherein said configuration commands are designed to configure at least one of said plurality of wireless field devices upon receipt by said at least one of said plurality of wireless field devices,

wherein said wireless path spans an entire path between said host device and the configured one of said at least one of said plurality of wireless field devices.

18. The method of claim 17, wherein said host device is designed to discover the presence of said plurality of wireless field devices, and to display a list of wireless field devices whose presence is discovered.

19. The method of claim 18, further comprising:

enabling a user to select a first wireless field device contained in said displayed list of wireless field devices, said enabling being done before said configuring, said enabling causing said host device to cause said first wireless field device to generate a human perceivable signal, whereby said user correlates a wireless field device selected from said list of wireless field devices with said first wireless field device based on the specific wireless field device generating said human perceivable signal.

20. (canceled)