SOLID STATE FLUID LEVEL SENSOR

• US 20080250857A1
• Filed: 05/09/2008
• Published: 10/16/2008
• Est. Priority Date: 07/09/2004
• Status: Active Grant

• Current Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Original Assignee: Touchsensor Technologies LLC (Methode Electronics Incorporated)
• Inventors: Reniger, Bruce L., BURDI, Roger D.
• Granted Patent: US 8,024,967 B2
• Time in Patent Office: Days
• US Class Current: 73/304C
• CPC Class Codes: F04B 17/03 driven by electric motors
• CPC Class Codes: F04B 49/02 Stopping, starting, unloading or idling control
• CPC Class Codes: F04D 15/0218 the condition being a liquid level or a lack of liquid supply
• CPC Class Codes: G01F 23/261 for discrete levels
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: H05K 1/0268 for electrical inspection or testing
• CPC Class Codes: H05K 1/16 incorporating printed electric components, e.g. printed resistor, capacitor, inductor
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.

Abstract

A sensor system for sensing liquid level in a bilge, for use in automatic bilge pump actuation. First and second field effect sensors are potted or sealed within a container or the bilge wall and are aligned in a vertical array and each comprise a substantially planar pattern of “electrodes” or conductive traces disposed on a printed circuit board (PCB) along with integrated circuits used to create a loop or arc-shaped electric field. As bilge liquid rises to the proximity or level of the field effect sensors, a change in the arc-shaped electric field is sensed and, in response, a bilge pump is automatically actuated to pump liquid out of the bilge. Optionally, the pump control can be programmed by use of a microprocessor to permit control of on-off timing and prevent undesirable effects of “sloshing.”

Claims

1-19. -19. (canceled)

20. A fluid sensing pad comprising:

a first electrode having a geometric form;

a second electrode disposed in a spaced relationship to said first electrode, said second electrode substantially surrounding said first electrode;

an active electrical component proximate to said first and second electrodes; and

an interconnect pattern electrically coupling said first and second electrodes, said active electrical component, said controlled device, and a power supply for said controlled device.

31. A fluid sensing pad according to claim 20, further comprising a dielectric substrate for receiving said first and second electrodes, said active electrical component, and a portion of said interconnect pattern.

32. A fluid sensing pad according to claim 20, further comprising a gain tuning component, said gain tuning component adjusting a sensitivity of said fluid sensing pad.

33. A fluid sensing pad according to claim 20, further comprising a conductive trace substantially surrounding said second electrode.

34. A fluid sensing pad according to claim 20, further comprising a microprocessor component electrically coupled to said interconnect pattern, said microprocessor component delaying actuation of said controlled device.

35. A fluid sensing pad according to claim 20, further comprising a current switching device electrically coupled to said interconnect pattern.

36. A fluid sensing pad according to claim 20, wherein said active electrical component has an impedance lower than the detected fluid.

37. A fluid sensing pad according to claim 20, wherein the active electrical component amplifies and buffers a signal from the first and second electrodes.

38. A fluid sensing pad according to claim 20, wherein said controlled device is a pump.

21-30. -30. (canceled)

39. A fluid sensing pad, comprising:

a first electrode with a shape adapted to sense fluid;

a second electrode disposed in a spaced relationship to the first electrode and at least partially surrounding the first electrode;

a first gain tuning component electrically coupled to the first electrode;

a second gain tuning component electrically coupled to the second electrode;

an active electrical component electrically coupled to both first and second electrodes; and

an interconnect pattern electrically coupling the first electrode, the second electrode, and the active electrical component.

40. A fluid sensing pad according to claim 39, further comprising a device electrically coupled to the interconnect patter, the device being controlled when fluid is sensed by the first and second electrodes.

41. A fluid sensing pad according to claim 40, wherein the device comprises a pump.

42. A fluid sensing pad according to claim 39, further comprising a current switching device electrically coupled to the interconnect pattern.

43. A fluid sensing pad according to claim 42, wherein the current switching device comprises an N-channel field effect transistor.

44. A fluid sensing pad according to claim 39, further comprising a conductive trace at least partially encircling the second electrode.

45. A fluid sensing pad, comprising:

a first electrode with a shape adapted to sense fluid;

a second electrode disposed in a spaced relationship to the first electrode and at least partially surrounding the first electrode;

a first active electrical component electrically coupled to the first and second electrodes, the first active electrical component amplifying and buffering a first signal from the first and second electrodes;

a third electrode with a shape adapted to sense fluid, the third electrode disposed vertically with respect to the first electrode;

a fourth electrode disposed in a spaced relationship to the third electrode and at least partially surrounding the third electrode;

a second active electrical component electrically coupled to the third and fourth electrodes, the second active electrical component amplifying and buffering a second signal from the third and fourth electrodes; and

an interconnect pattern electrically coupling the first electrode, the second electrode, the first active electrical component, the third electrode, the fourth electrode, and the second active electrical component,

wherein the first signal starts a device and the second signal stops the device.

46. A fluid sensing pad according to claim 45, wherein the device comprises a pump.

47. A fluid sensing pad according to claim 45, further comprising a current switching device electrically coupled to the interconnect pattern.

48. A fluid sensing pad according to claim 47, wherein the current switching device comprises an N-channel field effect transistor.

49. A fluid sensing pad according to claim 45, further comprising a conductive trace at least partially encircling the second electrode.

50. A fluid sensing pad according to claim 45, further comprising a conductive trace at least partially encircling the fourth electrode.

51. A fluid sensing pad according to claim 45, further comprising a first gain tuning component electrically coupled to the first electrode.

52. A fluid sensing pad according to claim 45, further comprising a second gain tuning component electrically coupled to the second electrode.

53. A fluid sensing pad according to claim 45, further comprising a third gain tuning component electrically coupled to the third electrode.

54. A fluid sensing pad according to claim 45, further comprising a fourth gain tuning component electrically coupled to the fourth electrode.