Assembly system for electrical and mechanical components

• US 20090194652A1
• Filed: 01/21/2009
• Published: 08/06/2009
• Est. Priority Date: 02/02/2008
• Status: Active Grant

• Current Assignee: Joachim Bury, Rainer Schulze, Thomas Salomon
• Original Assignee: Joachim Bury, Rainer Schulze, Thomas Salomon
• Inventors: Schulze, Rainer, Bury, Joachim, Salomon, Thomas
• Granted Patent: US 8,147,257 B2
• Time in Patent Office: Days
• US Class Current: 248/222.11
• CPC Class Codes: H02B 1/21 Bus-bar arrangements for rack-mounted devices with withdrawable units
• CPC Class Codes: H02G 5/025 Supporting structures

Abstract

An electrical, electronic, fiber-optic, hydraulic, or pneumatic component is mounted upon a rectangular support body having an upper surface containing at least one linear groove, wherein a first connector is mounted in protectively concealed relation adjacent a given vertical side wall of the groove beneath an overhanging portion of the support body that extends partially into the groove, and a second connector extends downwardly from the component into the groove when the component is seated on the top surface of the support body. When the component is mechanically or manually horizontally displaced laterally of the groove from its initial inserted position toward a connected position adjacent the given vertical wall, the second connector is brought into connection with the first connector. In the preferred embodiment, the first and second connectors are electrical devices connected with electrical or electronic circuits contained within the component.

Claims

1. A mounting arrangement for electrical and mechanical components, comprising:

(a) a generally-rectangular support body (1) formed from electrically-insulating synthetic plastic material having a horizontal base portion (2), and a horizontal upper surface containing at least one longitudinally-extending groove (6) that defines in said support body first and second longitudinally-extending vertical walls (3, 5) that extend upwardly from said base portion, said first vertical wall (3) having;

(1) a vertical portion (3a), and

(2) at least one integral horizontal portion (3b) at the upper end of said vertical portion, said horizontal portion extending partially into said groove, thereby to define an overhang that extends over a given vertical groove wall (6c);

(b) a generally-rectangular first component (34) arranged transversely above said support body and said groove, said component including a housing having a bottom surface (34a) seated on said support body horizontal upper surface; and

(c) connecting means extending from said component into said groove for connecting said component with said support body.

2. A mounting arrangement as defined in claim 1, wherein said connecting means comprises:

(1) a first connector element (17) mounted on said given groove vertical side wall surface (6c) located beneath said overhang; and

(2) a second connector element (43) connected with said component housing bottom surface, said first component being initially displaceable downwardly from a separated position relative to said support body member toward an initial inserted position mounted on said support body top surface with said second connector element extending into said groove toward an initial inserted position opposite and spaced from said first connector element, said first component being subsequently displaceable horizontally transversely of said body member from said inserted position toward a connected position adjacent said first vertical wall in which second connector element is connected with said first connector element.

3. A mounting arrangement as defined in claim 1, wherein said connecting means further includes:

(3) displacing means (35) arranged between said support body and said first component for displacing said first component between said inserted position and said connected position.

4. A mounting arrangement as defined in claim 3, wherein said displacing means comprises:

(a) a frame (35) slidably connected with the lower portion of said component, said frame having at least one foot portion (35a) extending into said groove in engagement with a wall portion thereof; and

(b) operating means (44) for displacing said frame relative to said component,

5. A mounting arrangement as defined in claim 4, wherein said frame includes a transverse portion (35c) containing a slot (47);

and further wherein said operating means includes;

(1) a cylindrical member (46) rotatably connected with said component, and

(2) an eccentric pin (45) eccentrically connected with said cylindrical member, said pin extending into said slot.

6. A mounting arrangement as defined in claim 5, wherein said frame is generally U-shaped and includes a pair of horizontal leg portions (35b) that carry said foot portions and that extend longitudinally from said frame transverse portion on opposite sides of said component;

and pin and slot means (58, 59) connecting said frame leg portions for horizontal sliding movement relative to said component.

7. A mounting arrangement as defined in claim 2, and further including:

(d) locking means (209) for locking said component in said connected position.

8. A mounting arrangement as defined in claim 7, wherein said locking means comprises:

(1) a locking member (209) connected for vertical movement relative to said component between upper retracted and lower locked positions, said locking member in said locked position extending into said groove when said component is in said connected position, thereby to prevent horizontal displacement of said component toward said inserted position;

(2) spring means (210) biasing said locking member toward said locked position; and

(3) lever means (212) for displacing said locking member from said locked position toward said retracted position.

9. A mounting arrangement as defined in claim 2, wherein said first and second connectors are electrically conductive.

10. A mounting arrangement as defined in claim 9, wherein said first connector comprises conductive rail means (13, 14;

113) that extend longitudinally of said groove.

11. A mounting arrangement as defined in claim 10, wherein said rail means comprises at least one horizontal conductive rail (16, 17;

116, 117), and a vertical rail support strip (15;

115) supporting said rail adjacent said given groove vertical wall surface (6c), said support strip extending longitudinally of said groove.

12. A mounting arrangement as defined in claim 11, wherein said rail support strip is formed from a flexible electrically-insulating synthetic plastic material, said support strip having upper and lower edge portions that are snapped into corresponding recesses (12) contained in horizontal wall surfaces of the groove adjacent said given groove vertical wall surface.

13. A mounting arrangement as defined in claim 12, wherein said rail is a ground rail (17;

117).

14. A mounting arrangement as defined in claim 12, wherein said rail is a signal-carrying rail (16;

116).

15. A mounting arrangement as defined in claim 12, wherein said rail means includes a plurality of parallel adjacent conductive rails (117) at least one of which is a ground rail and at least one of which is a signal-carrying rail.

16. A mounting arrangement as defined in claim 12, wherein said rail is an electrical power-carrying rail.

17. A mounting arrangement as defined in claim 11, wherein said second connector comprises female contact means (43;

143) including a pair of resilient contacts arrange to receive therebetween a corresponding rail when said connectors are in the connected position.

18. A mounting arrangement as defined in claim 17, wherein said component is an electrical component (51, 52, 53, 54, 55, 155) having at least one electrical circuit connected with said second contact.

19. A mounting arrangement as defined in claim 17, wherein said component is an adapter component (35) having an upper surface, and at least one conductive mounting rail (37, 38) mounted on said adapter component upper surface, said mounting rail being electrically connected with at least one of the associated second conductors (43).

20. A mounting arrangement as defined in claim 19, wherein said mounting rail has a generally inverted hat-shaped configuration including a pair of outwardly extending horizontal flange portions, thereby to support a terminal block component.

21. A mounting arrangement as defined in claim 11, wherein said support body upper surface contains a plurality of parallel grooves (6).

22. A mounting arrangement as defined in claim 21, and further including support body joining means for connecting together a plurality of said support bodies contained in a common plane, thereby to define an assembly of said support bodies.

23. A mounting arrangement as defined in claim 22, wherein said support bodies (1) are arranged in side-by-side relation;

and further wherein said joining means comprises a horizontal joining member (21, 22, 121) having enlarged remote end portions (21a, 22a, 121a) extending within corresponding recesses (24, 60, 124) contained in the side portions of said support bodies.

24. A mounting arrangement as defined in claim 23, wherein said joining member contains a vertical bore for receiving a fastening screw (11;

200), thereby to permit fastening of the support bodies to a fixed support.

25. A mounting arrangement as defined in claim 22, wherein said support bodies (101) are arranged end-to-end relation;

and further wherein said joining means comprises a vertical planar joining member (201) arranged transversely between pairs of said body members, said joining members having orthogonally extending projections (202, 203) that extend into corresponding hollow channels provided in said support bodies.

26. A mounting arrangement as defined in claim 22, and further including a plurality of electrical components (48, 53) mounted end-to-end transversely of said support body assembly, and contact means (49, 50) electrically connecting together adjacent ends of said electrical components.

27. A mounting arrangement as defined in claim 21, wherein said support body upper surface contains an opening (7) for receiving a label.

28. A mounting arrangement as defined in claim 21, wherein and further including a connecting member (28;

128) mounted in one of said grooves, said connecting member having an upper surface containing a vertical threaded bore (56;

156);

a planar upper mounting plate (206) extending across said connecting member upper surface and said support body upper surface; and

a fastening screw (204) extending through a bore contained in said upper mounting plate and into said connecting member threaded bore.

29. A mounting arrangement as defined in claim 23, wherein said vertical walls are arranged to define a T-shaped cross-sectional arrangement.

30. A mounting arrangement as defined in claim 2, wherein said support body contains a plurality of longitudinally-extending weight-reducing through channels (18, 19, 20).

31. A mounting arrangement as defined in claim 4, wherein the walls of said groove contain catches (8, 10) that engage the foot portion of the frame when the component is in the inserted position.

32. A mounting arrangement as defined in claim 2, wherein said connectors are fiber-optic connectors.

33. A mounting arrangement as defined in claim 2, wherein said connectors are hydraulic connectors.

34. A mounting arrangement as defined in claim 2, wherein said connectors are pneumatic connectors.