Sensor Assemblies for Implantable Medical Electrical Leads

• US 20090270707A1
• Filed: 04/23/2008
• Published: 10/29/2009
• Est. Priority Date: 04/23/2008
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Peterson, Kris A., Alfoqaha, Arshad A.
• Granted Patent: US 8,135,479 B2
• Time in Patent Office: Days
• US Class Current: 600/377
• CPC Class Codes: A61N 1/056 Transvascular endocardial electrode systems
• CPC Class Codes: A61N 1/0565 Electrode heads

Abstract

A sensor assembly, which may be incorporated by a medical electrical lead, includes an insulative body, formed from a biocompatible plastic, and a sensor mounted on a mounting surface of the insulative body. The mounting surface extends distally from a proximal portion of the insulative body in which first and second conductive inserts extend, being spaced apart and isolated from one another. The sensor is coupled to each of the first and second conductive inserts, and the first conductive insert includes a conductor-coupling end extending proximally from the proximal portion of the insulative body. The sensor assembly may further include an electrode extending around the sensor and the insulative body, wherein the electrode includes an aperture approximately aligned with an active surface of the sensor to expose the active surface. A mounting platform assembly for the sensor assembly may include the conductive inserts and the insulative body.

Claims

1. A mounting platform assembly for an implantable sensor, the assembly comprising:

an insulative body formed from a biocompatible plastic, the body including a proximal portion and a mounting surface for the sensor, the mounting surface extending distally from the proximal portion;

a first conductive insert extending within and being surrounded by the proximal portion of the insulative body, the first insert including a first, conductor-coupling end extending proximally from the insulative body and a second, sensor-coupling end extending distally from the proximal portion of the insulative body to be exposed in proximity to the mounting surface of the insulative body; and

a second conductive insert extending within and being surrounded by the proximal portion of the insulative body, and further being spaced apart and electrically isolated from the first conductive insert, the second conductive insert including a sensor-coupling end extending distally from the proximal portion of the insulative body to be exposed in proximity to the mounting surface of the insulative body.

2. The platform assembly of claim 1, wherein:

the insulative body further includes a sidewall extending alongside the mounting surface and a lumen extending longitudinally through the sidewall, along the length of the mounting surface; and

the lumen is laterally offset from the mounting surface and from the first and second conductive inserts.

3. The platform assembly of claim 1, wherein:

the insulative body further includes a sidewall extending alongside the mounting surface; and

the sidewall includes an arcuate surface, located opposite the mounting surface, for supporting an electrode.

4. The platform assembly of claim 3, wherein the sidewall of the insulative body further includes a groove formed in the arcuate surface thereof, the groove to accommodate an elongate conductor extending therein for coupling to the electrode, when the electrode is supported by the arcuate surface.

5. The platform assembly of claim 1, wherein the mounting surface of the insulative body includes at least one longitudinally extending recess formed therein, the at least one recess to receive an agent for attaching the sensor to the mounting surface.

6. The platform assembly of claim 1, wherein the first, conductor-coupling end of the first conductive insert is sized to mount a coiled conductor thereabout.

7. The platform assembly of claim 1, wherein the second, sensor-coupling end of the first conductive insert includes an approximately flat surface for a laser ribbon bond to couple the sensor to the first conductive insert, when the sensor is mounted on the mounting surface of the insulative body.

8. The platform assembly of claim 1, wherein the sensor-coupling end of the second conductive insert includes an approximately flat surface for a laser ribbon bond to couple the sensor to the first conductive insert, when the sensor is mounted on the mounting surface of the insulative body.

9. The platform assembly of claim 1, wherein the biocompatible plastic of the insulative body is insert molded about the first and second conductive inserts.

10. The platform assembly of claim 1, wherein the biocompatible plastic of the insulative body comprises PEEK.

11. An implantable sensor assembly comprising:

an insulative body formed from a biocompatible plastic, the body including a proximal portion and a mounting surface, the mounting surface extending distally from the proximal portion;

a first conductive insert extending within and being surrounded by the proximal portion of the insulative body, the first insert including a first, conductor-coupling end extending proximally from the insulative body and a second, sensor-coupling end extending distally from the proximal portion of the insulative body;

a second conductive insert extending within and being surrounded by the proximal portion of the insulative body, and further being spaced apart and electrically isolated from the first conductive insert, the second conductive insert including a sensor-coupling end extending distally from the proximal portion of the insulative body; and

a sensor mounted on the mounting surface of the insulative body and being coupled to the sensor-coupling ends of the first and second conductive inserts, the sensor including an active surface facing away from the mounting surface of the insulative body.

12. The sensor assembly of claim 11, wherein:

the insulative body further includes a sidewall extending alongside the mounting surface and a lumen extending longitudinally through the sidewall, along the length of the mounting surface; and

the lumen is laterally offset from the mounting surface and from the first and second conductive inserts.

13. The sensor assembly of claim 11, further comprising:

an electrode extending around the sensor and the insulative body, the electrode including an aperture positioned to expose the active surface of the sensor therethrough; and

an insulative sealing material extending at least about a perimeter of the aperture of the electrode and within the electrode;

wherein the insulative body further includes a sidewall extending alongside the mounting surface, the sidewall including an arcuate surface, located opposite the mounting surface, for supporting the electrode.

14. The sensor assembly of claim 13, wherein the sealing material substantially fills a space, around the sensor, enclosed between the electrode and the mounting surface.

15. The sensor assembly of claim 13, wherein the sidewall of the insulative body further includes a groove formed in the arcuate surface thereof, the groove to accommodate an conductor extending therein for coupling to the electrode.

16. The assembly of claim 11, wherein the sensor is attached to the mounting surface of the insulative body by an agent located within at least one recess formed within the mounting surface.

17. The assembly of claim 11, wherein the sensor comprises a pressure transducer and the active surface is of a pressure-sensitive diaphragm.

18. A medical electrical lead comprising:

an insulative lead body;

a plurality of elongate conductors electrically isolated from one another and extending within the lead body; and

a sensor assembly attached to the lead body, the sensor assembly comprising;

an insulative body formed from a biocompatible plastic, the body including a proximal portion attached to the lead body and a mounting surface extending distally from the proximal portion;

a first conductive insert extending within and being surrounded by the proximal portion of the insulative body, the first insert including a first end extending proximally from the insulative body and being coupled to a first conductor of the plurality of elongate conductors;

a second conductive insert extending within and being surrounded by the proximal portion of the insulative body, and further being spaced apart and electrically isolated from the first conductive insert, the second conductive insert being coupled to a second conductor of the plurality of elongate conductors;

a sensor mounted on the mounting surface of the insulative body and being coupled to the first and second conductive inserts, the sensor including an active surface facing away from the mounting surface of the insulative body;

an electrode extending around the sensor and the insulative body, the electrode including an aperture positioned to expose the active surface of the sensor therethrough; and

an insulative sealing material extending at least about a perimeter of the aperture of the electrode and within the electrode.

19. The lead of claim 18, wherein:

the insulative body of the sensor assembly further includes a sidewall extending alongside the mounting surface and a lumen extending longitudinally through the sidewall, along the length of the mounting surface;

the lumen is laterally offset from the mounting surface and from the first and second conductive inserts; and

a third conductor of the plurality of elongate conductors extends within the lumen, being electrically isolated from the sensor.

20. The lead of claim 19, further comprising an active fixation electrode coupled to the third conductor.

21. The lead of claim 18, wherein:

the insulative body of the sensor assembly further includes a sidewall extending alongside the mounting surface, the sidewall including an arcuate surface, located opposite the mounting surface, for supporting the electrode, and a groove formed in the arcuate surface; and

a third conductor of the plurality of elongate conductors extends within the groove to couple with the electrode.

22. The lead of claim 18, wherein the sealing material of the pressure sensor assembly substantially fills a space, around the sensor, enclosed between the electrode and the mounting surface.

23. The lead of claim 18, wherein the sensor is attached to the mounting surface of the insulative body of the sensor assembly by an agent located within at least one recess formed within the mounting surface.

24. The lead of claim 18, wherein the sensor comprises a pressure transducer and the active surface is of a pressure-sensitive diaphragm.

25. The lead of claim 18, wherein the sensor assembly further comprises first and second laser bonded ribbons, the first laser bonded ribbon coupling the sensor to the first conductive insert and the second laser bonded ribbon coupling the sensor to the second conductive insert.

26. The lead of claim 18, wherein the first and second conductive inserts of the sensor assembly each include a sensor-coupling end extending distally from the proximal portion of the insulative body.