Impregnated Flexible Sheet Material

• US 20090305589A1
• Filed: 02/21/2007
• Published: 12/10/2009
• Est. Priority Date: 03/08/2006
• Status: Active Grant

• Current Assignee: Dow, Inc.
• Original Assignee: Dow, Inc.
• Inventors: Francis, John, Budden, Graham
• Granted Patent: US 8,129,293 B2
• Time in Patent Office: Days
• US Class Current: 442/59
• CPC Class Codes: C08G 77/398 containing boron or metal atoms
• CPC Class Codes: Y10T 428/249994 Composite having a component wherein a constituent is liquid or is contained within preformed walls [e.g., impregnant-filled, previously void containing component, etc.]
• CPC Class Codes: Y10T 442/20 Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
• CPC Class Codes: Y10T 442/2623 Ballistic resistant
• CPC Class Codes: Y10T 442/2664 Boron containing
• CPC Class Codes: Y10T 442/2803 Polymeric coating or impregnation from a silane or siloxane not specified as lubricant or water repellent

Abstract

A flexible sheet material useful as an energy absorbing material is impregnated with a dilatant silicone composition comprising the reaction product of a polydiorganosiloxane and a boron compound selected from boric oxide, a boric acid, a boric acid precursor, a borate or a partially hydrolysed borate. The silicone composition can be modified by reaction with a hydrophobic compound reactive with silanol groups to improve the resistance to washing. The flexible sheet can be a material, e.g. a fabric, having a negative Poisson'"'"'s ratio.

Claims

1. A flexible sheet material impregnated with a dilatant silicone composition having residual silanol groups, comprising the reaction product of a polydiorganosiloxane and a boron compound selected from the group consisting of boric oxide, a boric acid, a boric acid precursor, a borate and a partially hydrolysed borate, characterised in that the dilatant silicone composition is modified by reaction of the residual silanol groups with a hydrophobic compound reactive with silanol groups.

2. An impregnated flexible sheet material according to claim 1, characterised in that the hydrophobic compound comprises a titanate ester.

3. An impregnated flexible sheet material according to claim 2, characterised in that the titanate ester is a titanium tetraalkoxide.

4. An impregnated flexible sheet material according to claim 1, characterised in that the hydrophobic compound comprises a branched siloxane resin having groups reactive with silanol groups.

5. An impregnated flexible sheet material according to claim 4, characterised in that the branched siloxane resin includes a Si-bonded alkyl group having at least 4 carbon atoms.

6. An impregnated flexible sheet material according to claim 1, characterised in that the hydrophobic compound comprises an alkylalkoxysilane including a Si-bonded alkyl group having at least 4 carbon atoms.

7. An impregnated flexible sheet material according to claim 1, characterised in that the hydrophobic compound comprises a siloxane fluid having groups reactive with silanol groups.

8. An impregnated flexible sheet material according to claim 7, characterised in that the reactive siloxane fluid is an amino-functional siloxane fluid.

9. An impregnated flexible sheet material according to claim 1, characterised in that the flexible sheet material is a fabric.

10. An impregnated flexible sheet material according to claim 1, characterised in that the flexible sheet material is a foam.

11. An impregnated flexible sheet material according to claim 1, characterised in that the flexible sheet material has a negative Poisson'"'"'s ratio.

13. An impregnated flexible sheet material according to claim 11, characterised in that the flexible sheet material comprises a first component and a second component, the first component and second component extending longitudinally relative to an axis, the first component being provided around the second component through one or more turns, the first component having a higher modulus of elasticity than the second component, variation in the tensile or compressive load on the first component causing the radial position of the second component relative to the axis to vary.

12. A flexible sheet material impregnated with a dilatant silicone composition comprising the reaction product of a polydiorganosiloxane and a boron compound selected from the group consisting of boric oxide, a boric acid, a boric acid precursor, a borate and a partially hydrolysed borate, characterised in that the flexible sheet material has a negative Poisson'"'"'s ratio.

14. A process for impregnating a flexible sheet material with a dilatant silicone composition having residual silanol groups, comprising the reaction product of a polydiorganosiloxane and a boron compound selected from the group consisting of boric oxide, a boric acid or boric acid precursor, a borate and a partially hydrolysed borate, characterised in that the silicone composition is modified by reaction of the residual silanol groups with a hydrophobic compound reactive with silanol groups.

15. A process according to claim 14, characterised in that the reaction product is mixed with the hydrophobic compound in the presence of an organic solvent and the flexible sheet material is impregnated with the resulting composition.

16. A process according to claim 14, characterised in that the flexible sheet material is impregnated with the reaction product and is then treated with the hydrophobic compound.

17. A process according to claim 14, characterised in that the flexible sheet material is impregnated with a mixture of a silanol-terminated polydiorganosiloxane, a boron compound selected from the group consisting of boric oxide, a boric acid, a borate and a partially hydrolysed borate, and a hydrophobic compound reactive with silanol groups, and the silanol-terminated polydiorganosiloxane, the hydrophobic compound and the boron compound are reacted on the flexible sheet material.

18. A process according to claim 17, characterised in that the flexible sheet material is heated to react the silanol-terminated polydiorganosiloxane with the boron compound.

19. A process according to claim 17, characterised in that the hydrophobic compound is a titanium tetraalkoxide and acts as a catalyst for the reaction of the silanol-terminated polydiorganosiloxane with the boron compound as well as reacting with the terminal silanol groups.

20. A process according to claim 14, characterised in that the flexible sheet material is a fabric.

21. A process for impregnating a flexible sheet material with a dilatant silicone composition comprising the reaction product of a polydiorganosiloxane and a boron compound selected from the group consisting of boric oxide, a boric acid or boric acid precursor, a borate and a partially hydrolysed borate, characterised in that the flexible sheet material has a negative Poisson'"'"'s ratio.

22. A process for the preparation of a foam impregnated with a dilatant silicone composition having residual silanol groups comprising the reaction product of a polydiorganosiloxane and a boron compound selected from the group consisting of boric oxide, a boric acid or boric acid precursor, a borate and a partially hydrolysed borate in which the dilatant composition is mixed with foam-forming ingredients which are then allowed to foam, characterised in that the dilatant silicone composition is modified by reaction with a hydrophobic compound reactive with silanol groups.