Portable container with integral folding mechanism

• US 20100025397A1
• Filed: 07/30/2008
• Published: 02/04/2010
• Est. Priority Date: 07/30/2008
• Status: Active Grant

• Current Assignee: Christopher G. Krohn
• Original Assignee: Christopher G. Krohn
• Inventors: Krohn, Christopher G.
• Granted Patent: US 7,882,973 B2
• Time in Patent Office: Days
• US Class Current: 220/6
• CPC Class Codes: B65D 88/12 specially adapted for transport associated with vehicles, see the relevant subclasses of B60 - B64
• CPC Class Codes: B65D 88/522 all side walls hingedly connected to each other or to another component of the container
• CPC Class Codes: E04B 1/3445 foldable in a flat stack of parallel panels

Abstract

A foldable portable container provided with an integral mechanical mechanism for folding or unfolding the container is described. The integral mechanical drive mechanism is utilized to simultaneously angularly displace the opposing container end walls and the container roof attached thereto to fold or unfold the portable container.

Claims

1. A foldable container comprising elongate base means, elongate roof means oriented in a plane substantially parallel to and vertically spaced from said base means, first and second elongate opposing and vertically oriented side wall means disposed between said base means and said roof means, first and second elongate vertically oriented and opposing end wall means disposed between said base means and said roof means and oriented in vertical planes substantially normal to said first and second side wall means, hinge means connecting an end section of each of the first and the second side wall means to said base means for the pivotable sequential displacement of the first side wall means and the second side wall means towards said base means and into folded locations adjacent to and overlying the base means, further hinge means connecting a lower end section of each of the first and second end wall means to said base means for providing rotational axes for the angular displacement of the first and second end wall means in a first direction towards one another during container folding, movable connecting means coupling an upper end section of each of the first and second end wall means to said roof means and movable with respect thereto for the simultaneous angular displacement of the first and second end wall means and the connected roof means in said first direction towards said base means and into substantially parallel locations overlying and adjacent to the first and second side wall means, and reversible drive means supported by said roof means and connected to an upper end section of each of said first and second end wall means for simultaneously angularly displacing the first and second end wall means along said movable connecting means in said first direction.

2. A foldable container as claimed in claim 1, wherein said reversible drive means drive the movable means during container unfolding in a second direction opposite to said first direction for simultaneously angularly displacing the first and second end wall means away from said substantially parallel locations overlying said base means to position the first and second end wall means in said vertical orientation and said roof means in said plane vertically spaced from the base means.

3. A foldable container as claimed in claim 2, wherein each of said first and second end wall means include frame means disposed at peripheral edge regions thereof with first and second side portions of each of said frame means being located adjacent to said first and second side wall means and extending between said base means and said roof means for supporting said roof means and with a third portion of each of said frame means being located adjacent to the roof means and extending between the first and second portions of the frame means, wherein said further hinge means connect a lower end region of each of the first and second portions of said frame means to the base means, and wherein said movable connecting means and said reversible drive means are connected to the third portion of each of said frame means.

4. A foldable container as claimed in claim 3, wherein elongated guide means are supported by said roof means and extend substantially between the first and the second end wall means, wherein the movable connecting means are supported by and movable along said guide means, and wherein said movable connecting means includes additional hinge means connecting each said third portion of said frame means to said guide means for providing the angular displacement of the first and second end wall means while maintaining the connection thereof to said roof means.

5. A foldable container as claimed in claim 4, wherein said roof means has framework means disposed at peripheral edge regions thereof, wherein the elongated guide means are supported by said framework means, and wherein said movable connecting means further includes slide means coupled to said additional hinge means and to said guide means and are movably supported by said guide means for linear displacement thereon.

6. A foldable container as claimed in claim 3, wherein said roof means has framework means disposed at peripheral edge regions thereof with end sections of the framework means disposed adjacent to the third portion of the frame means of each said first and second end wall means, wherein the reversible drive means comprise traveling-nut means disposed between and supported by said end sections of the framework means, and wherein said traveling nut means includes still further hinge means connecting traveling nut means to each end section of the framework means for providing for the angular displacement of the first and second end wall means.

7. A foldable container as claimed in claim 6, wherein said traveling-nut means comprises an elongated externally threaded lead screw mean and internally threaded nut means attached to each of said still further hinge means and threadedly engaging the external threads on said lead screw means, wherein said lead screw means is connected to and rotatably supported by said end sections of the framework means, and wherein each traveling-nut means and opposite end regions of the elongated screw means are directionally threaded for providing said simultaneous angular displacement of the first and second end wall means upon the rotation of the lead screw means in said first and second directions.

8. A foldable container as claimed in claim 7, wherein bearing means are disposed between the end sections of the framework means and the opposite ends of the lead screw means for providing relative rotational movement of the lead screw means with respect to the framework means.

9. A foldable container as claimed in claim 8, wherein one end of said lead screw means extends through one of end sections of the framework means, and wherein coupling means are attached to said one end of the lead screw means for coupling with a lead screw rotating means.

10. A foldable container as claimed in claim 5, wherein the said framework means includes side sections substantially overlying and inwardly spaced from upper end regions of the first and second side wall means, wherein the elongated guide means comprises an elongated substantially u-shaped open-sided channel member attached to each of the side sections of the framework means and extending substantially between the first and second end wall means, wherein a portion of each said slide means is disposed within the u-shaped channel member, and wherein said u-shaped channel has reentrant wall portions at the opening thereinto for supporting the slide means.

11. A foldable container as claimed in claim 10, wherein the reversible drive means is positioned substantially between and parallel with the first and second side wall means.

12. A foldable container as claimed in claim 3, wherein the frame means has corner regions located adjacent to corner regions of said base means, wherein said further hinge means connecting the end region of each of the first and second portions of the frame means to the base means comprise slidable means for the vertical displacement of the first and second end wall means relative to the end regions of the base means during the angular displacement of the first and second end wall means in said first direction for positioning lower end regions of the frame means contiguous to the further hinge means at locations substantially underlying peripheral edge regions of roof means when said first an second end wall means are in said substantially parallel locations.

13. A foldable container as claimed in claim 12, wherein said base means includes elongated upright flange means disposed along side regions thereof adjacent to each of said first and second side wall means and with end portions of each upright flange means being located in each corner region of the base means, wherein said slidable means comprises substantially vertically oriented elongated slots located in the lower end regions of the first and second portions of the frame means and pin means projecting from the end portions of said upright flange means and engaging the slot means, and wherein the movable connecting means displace the frame means relative to the end regions of the base means by moving the slotted frame means relative to the pin means during the angular displacement of the first and second end wall means.

14. A foldable container as claimed in claim 3, wherein said base means includes further upright flange means disposed at a location substantially parallel to and inwardly spaced from one of said first and second end wall means with upper end regions of end portions on said further flange means substantially underlying and outwardly spaced from said pin means, wherein said further upright flange means abuts against and supports the frame means of said one of the first and second end wall means when the latter are vertically oriented, and wherein the displacing of the frame means relative to the base means provides for the positioning of said one end wall means at a location overlying the further upright flange means when said first and second end wall means are in said parallel locations.

15. A foldable container as claimed in claim 3, wherein the first and second end wall means comprises at least one end panel means attached at peripheral edge regions thereof to the frame means of each of the first and second end wall means, wherein the first and second side wall means comprise at least one side panel means having peripheral edge regions disposed contiguous to said base means and said roof means and to said frame means of each of the first and second end wall means, and wherein selectively engagable fastening means attach the at least one side panel means to the roof means and frame means of each of the first and second end wall means.

16. A foldable container as claimed in claim 15, wherein said at least one side panel means comprises a plurality of rectangular panels disposed in a side-by-side relationship, and wherein adjacent panels are secured together by selectively engagable fastening means.

17. A foldable container as claimed in claim 3, including stabilizing means for maintaining the roof means in a plane substantially parallel with said base means during the displacement of the first and second end wall means in said first and said second direction.

18. A foldable container as claimed in claim 3, including means for assisting said reversible drive means in the initial angular separation of said first and second end wall means away from said substantially parallel locations overlying the base means and in said second direction during container unfolding.

19. A foldable container as claimed in claim 18, wherein said means for assisting the initial separation of said first and second end wall means separation of said first and second end wall means away from said substantially parallel locations overlying the base means during container unfolding comprise spring means located intermediate an upper surface on one of the folded first and second side wall means and one of said roof means and said end wall means, and wherein said spring means bear against said upper surface of one of the folded side wall means and one of said roof means and said end wall means during the displacement of the end wall means in said first direction by said reversible drive means for loading said spring means with sufficient energy for the assisting of the reversible drive means in said initial angular separation of said first and second end wall means.

20. A foldable container as claimed in claim 8, including coil spring means disposed about said lead screw means and compressible during final stages of the angular displacement of the end wall means in said first direction, and wherein the compressed coil springs means bear against the first and second end wall and assist the reversible drive means in displacing the first and second end wall mean is said second direction.