CHARACTERISTIC TRACKING METHOD AND CIRCUIT FOR A BATTERY MODULE

• US 20100072948A1
• Filed: 07/02/2009
• Published: 03/25/2010
• Est. Priority Date: 09/23/2008
• Status: Active Grant

• Current Assignee: Industrial Technology Research Institute
• Original Assignee: Industrial Technology Research Institute
• Inventors: Shen, Sheng-Yong, Cheng, Ming-Wang, SUN, Chein-Chung, Chou, Yuh-Fwu
• Granted Patent: US 8,253,380 B2
• Time in Patent Office: Days
• US Class Current: 320/134
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables

Abstract

A characteristic tracking method for a battery module including at least one battery is disclosed. A look-up table is provided according to a primary characteristic of the battery. It is determined whether a battery has satisfied a preset condition when the battery module is operated from a usage state to an idling state. The battery is measured to have obtained a first voltage and a real capacity when the battery satisfies the preset condition. The measured first voltage is utilized to locate a table capacity of the battery from the look-up table. The look-up table is updated according to the real capacity and the table capacity. A peripheral circuit of characteristic tracking method has been exhibited.

Claims

1. A characteristic tracking method for a battery module comprising at least one battery, comprising:

providing a look-up table according to a primary characteristic of the battery;

detecting whether the battery satisfies a preset condition when the battery module is operated from a usage state to an idling state;

measuring a first voltage and a real capacity of the battery when the battery satisfies the preset condition;

utilizing the measured first voltage to located a table capacity of the battery from the look-up table; and

updating the look-up table according to the real capacity and the table capacity.

2. The characteristic tracking method as claimed in claim 1, further comprising:

before the usage state, measuring a primary capacity of the battery, wherein the look-up table is updated according to the real capacity, the table capacity, and the primary capacity.

3. The characteristic tracking method as claimed in claim 1, wherein a plurality of open circuit voltages are measured in the measuring step, and each open circuit voltage corresponds to one battery capacity, and wherein the look-up table represents a relationship between the open circuit voltages and the capacity values.

4. The characteristic tracking method as claimed in claim 3, wherein the unit of each capacity is ampere-hour (Ah) or watt-hour (Wh).

5. The characteristic tracking method as claimed in claim 3, wherein a primary open circuit voltage among the open circuit voltages is defined according to the measured first voltage and a portion of capacity values are updated according to the difference between the real capacity and the table capacity.

6. The characteristic tracking method as claimed in claim 5, wherein:

when the result of subtracting the real capacity from the table capacity is positive, a portion of the capacity values are updated according to the difference between the real capacity and the table capacity; and

one of the updated capacity corresponds to the primary open circuit voltage and the other updated capacity values correspond to a portion of the open circuit voltages less than the primary open circuit voltage.

7. The characteristic tracking method as claimed in claim 5, wherein when the result of subtracting the real capacity from the table capacity is negative, a compensation method and the subtracting result are utilized to update a portion of capacity values in the look-up table, wherein a first updated value among the updated capacity value corresponds the first voltage, a second updated value among the updated capacity value corresponds to a second voltage exceeding the first voltage, a third updated value among the updated capacity value corresponds to a third voltage less than the first voltage, the capacity values in the look-up table and between the first and the second updated capacity values are updated, and the capacity values in the look-up table and between the second and the third updated capacity values are updated.

8. The characteristic tracking method as claimed in claim 7, wherein the compensation method is a normal distribution function.

9. The characteristic tracking method as claimed in claim 1, wherein when the usage state is a discharge state, the look-up table is utilized to provide a charge cutoff point, which serves as a discharge based point such that discharge characteristics of the battery can be obtained from the look-up table.

10. The characteristic tracking method as claimed in claim 1, wherein when the usage state is a charge state, the look-up table is utilized to provide a discharge cutoff point, which serves as a charge based point such that charge characteristics of the battery can be obtained from the look-up table.

11. The characteristic tracking method as claimed in claim 1, wherein when the preset condition is satisfied, the battery is measured so that an open circuit voltage may be obtained to serve as the measured first voltage.

12. The characteristic tracking method as claimed in claim 11, wherein the preset condition is the battery in an idle state and the idling time of the battery exceeding a preset value.

13. The characteristic tracking method as claimed in claim 11, wherein a plurality of open circuit voltages are obtained in the measuring step and the preset condition is when a variation of the open circuit voltages is less than a preset value.

14. The characteristic tracking method as claimed in claim 11, wherein the preset condition is the environment temperature of the battery.

15. The characteristic tracking method as claimed in claim 14, wherein:

when the environment temperature of the battery is higher than a first temperature, the preset condition is the idling time of the battery exceeding a first setting value, wherein;

when the environment temperature of the battery is lower than a second temperature, the preset condition is the idling time of the battery exceeding a second setting value, wherein;

when the environment temperature of the battery is between the first and the second temperature, the preset condition is the idling time of the battery exceeding a third setting value;

the first temperature is higher than the second temperature and the second setting value is higher than the first setting value; and

the first and the second setting values are calculated by a linear operation to obtain the third setting value.

16. The characteristic tracking method as claimed in claim 11, wherein:

the usage state is defined as a discharge state;

wherein;

after the battery is operated from the discharge state to the idling state, an immediately charging function is detected and it is determined whether to activate the immediately charging function if the preset condition does not be satisfied and the battery is operated from the idling state to the charge state; and

if the immediately charging function is not activated, the battery is charged when the preset condition is satisfied and the look-up table is updated.

17. The characteristic tracking method as claimed in claim 11, wherein the usage state is a discharge state, and a plurality of open circuit voltages are obtained in the measuring step, and wherein;

after the battery is operated from the discharge state to the idling state, if the preset condition is not satisfied and the battery is operated from the idling state to the charge state, an immediately charging function is detected and it is determined whether to activate the immediately charging function;

if the immediately charging function is activated, a forecasted voltage is obtained according to the variation of the open circuit voltages and the measured first voltage; and

the table capacity is located according to the forecasted voltage.

18. The characteristic tracking method as claimed in claim 11, wherein the usage state is a discharge state, and wherein;

after the battery is switched from the discharge state to the idling state, if the preset condition is not satisfied and the battery is operated in the charge state, an immediately charging function is detected and it is determined whether to activate the immediately charging function; and

if the immediately charging function is activated, the battery is intermittently charged while waiting for the preset condition to be satisfied.

19. The characteristic tracking method as claimed in claim 1, wherein when the battery module comprises a plurality of batteries, a plurality of first voltages and a plurality of first capacity values are obtained after measuring the batteries, and wherein;

the minimum first voltage and the maximum first voltage among the measured first voltages are utilized to locate the table capacity of the battery from the look-up table.

20. The characteristic tracking method as claimed in claim 1, wherein when the battery is in the usage state, a current accumulated circuit is utilized to obtain real capacity by calculating the coulomb consumption of battery.

21. The characteristic tracking method as claimed in claim 1, further comprising:

displaying an aged state of the battery according to the updated look-up table.

22. A characteristic tracking circuit for a battery module comprising at least one battery, comprising:

a current accumulation circuit obtaining a real capacity according to usage of the battery module;

a voltage measurement circuit measuring the battery to obtain a first voltage; and

a control circuit utilizing the measured first voltage to locate a table capacity from a look-up table, and updating the look-up table according to the real capacity and the table capacity, comprising;

a determining module determining whether a preset condition has been satisfied, wherein when the preset condition has been satisfied, the determining module activates the voltage measurement circuit to measure a present open circuit voltage of the battery to serve as the measured first voltage.

23. The characteristic tracking circuit as claimed in claim 22, wherein the current accumulation circuit defines a primary capacity before the battery is operated in the usage state, and the control circuit updates the look-up table according to the real capacity, the table capacity, and the primary capacity.

24. The characteristic tracking circuit as claimed in claim 22, wherein the control circuit comprises a storage module, and wherein:

the look-up table represents a corresponding relation between the open circuit voltages and the capacity values; and

the open circuit voltages and the capacity values are stored in the storage module.

25. The characteristic tracking circuit as claimed in claim 24, wherein the unit of each capacity is ampere-hour (Ah) or watt-hour (Wh).

26. The characteristic tracking circuit as claimed in claim 24, wherein the control circuit defines a primary open circuit voltage among the open circuit voltages according to the measured first voltage, and updates a portion of capacity values of the look-up table according to the difference between the real capacity and the table capacity.

27. The characteristic tracking circuit as claimed in claim 26, wherein:

when the result of subtracting the real capacity from the table capacity is positive, the control circuit updates a portion of the capacity values according to the difference between the real capacity and the table capacity; and

one updated capacity corresponds to the primary open circuit voltage and the other updated capacity values correspond to some open circuit voltages, which are less than the primary open circuit voltage.

28. The characteristic tracking circuit as claimed in claim 26, wherein when the result of subtracting the real capacity from the table capacity is negative, the control circuit utilizes a normal distribution function and the subtracting result to update a portion of capacity values in the look-up table, wherein a first updated value among the updated capacity values corresponds the first voltage, a second updated value among the updated capacity values corresponds to a second voltage exceeding the first voltage, a third updated value among the updated capacity values corresponds to a third voltage less than the first voltage, the capacity values in the look-up table and between the first and the second updated capacity values are updated, and the capacity values in the look-up table and between the second and the third updated capacity values are updated.

29. The characteristic tracking circuit as claimed in claim 22, wherein the look-up table is utilized to provide a discharge cutoff point of the battery to serve as a charge based point and a charge characteristic of the battery is obtained according to the charge based point.

30. The characteristic tracking circuit as claimed in claim 22, wherein the look-up table is utilized to provide a charge cutoff point of the battery to serve as a discharge based point and a discharge characteristic of the battery is obtained according to the discharge based point.

31. The characteristic tracking circuit as claimed in claim 26, wherein the determining module is a counter module to determine whether the idling time of the battery has exceeded a setting value, and when the idling time of the battery has exceeded the setting value, the counter module activates the voltage measurement circuit to obtain the present open circuit voltage to serve as the measured first voltage.

32. The characteristic tracking circuit as claimed in claim 26, wherein the voltage measurement circuit measures the battery to obtain a plurality of open circuit voltages, the determining module determines a variation of the open circuit voltages, and when the variation is less than a preset value, the determining module activates the voltage measurement circuit to obtain the present open circuit voltage to serve as the measured first voltage.

33. The characteristic tracking circuit as claimed in claim 22, wherein the determining module is a temperature measurement module to measure an environment temperature of the battery.

34. The characteristic tracking circuit as claimed in claim 33, wherein when the environment temperature of the battery exceeds a first temperature and the idling time of the battery exceeds a first setting value, the temperature measurement circuit activates the voltage measurement circuit to obtain the present open circuit voltage to serve as the measured first voltage, and wherein;

when the environment temperature of the battery is less than a second temperature and the idling time of the battery exceeds a second setting value, the temperature measurement circuit activates the voltage measurement circuit to obtain the present open circuit voltage; and

the first temperature is higher than the second temperature and the second setting value is higher than the first setting value.

35. The characteristic tracking circuit as claimed in claim 22, wherein the control circuit further comprises a processor, wherein;

when the battery is operated from a discharge state to a idling state, if the preset condition has not been satisfied and the battery is operated from the idling state to a charge state, the processor determines whether to activate a charge switch module according to an immediately charged signal; and

the charge switch module provides a power level to the battery when the charge switch module is activated.

36. The characteristic tracking circuit as claimed in claim 35, wherein when the immediately charged signal is de-activated, after the preset condition is satisfied and the processor updates the look-up table, the charge switch module is activated to charge the battery.

37. The characteristic tracking circuit as claimed in claim 35, wherein the voltage measurement circuit measures the battery to obtain a plurality of open circuit voltages;

and

when the immediately charged signal is activated, the processor obtains a forecasted voltage according to a variation of the open circuit voltages and the measured first voltage and utilizes the forecasted voltage to locate the table capacity of the battery from the look-up table.

38. The characteristic tracking circuit as claimed in claim 35, wherein when the immediately charged signal is activated, the charge switch module intermittently charges the battery while waiting for the preset condition to be satisfied.

39. The characteristic tracking circuit as claimed in claim 22, wherein when the battery module comprises a plurality of batteries, the voltage measurement circuit measures the batteries to obtain a plurality of first voltages and a plurality of real capacity values, and wherein the control circuit searches out one of the table capacity values according to the minimum first voltage or the maximum first voltage.

40. The characteristic tracking circuit as claimed in claim 22, further comprising a display module for displaying an aged state of the battery.