ANVIL FOR SURGICAL STAPLER

• US 20100200635A1
• Filed: 01/16/2010
• Published: 08/12/2010
• Est. Priority Date: 02/06/2009
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Milliman, Keith L.
• Granted Patent: US 8,453,913 B2
• Time in Patent Office: Days
• US Class Current: 227/175.100
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/00831 Material properties
• CPC Class Codes: A61B 2017/00853 low friction, hydrophobic and corrosion-resistant fluorocarbon resin coating (ptf, ptfe, polytetrafluoroethylene)
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: Y10T 29/49908 Joining by deforming

Abstract

An anvil assembly for use therewith a surgical fastener applying apparatus including an anvil plate and an anvil head configured and dimensioned to support the anvil plate. The anvil plate and the anvil head may be formed from different materials. The anvil plate can include a tapered outer side wall allowing the anvil assembly to realize a substantially uniform proximal-most surface upon assembly.

Claims

1. An anvil assembly for use with a surgical fastener applying apparatus, the anvil assembly comprising:

an anvil head defining a longitudinal axis and formed from a first material; and

an anvil plate supported by the anvil head and including a plurality of fastener pockets, the anvil plate being formed from a second material different from the first material and selected from the group consisting of steel, titanium, magnesium, aluminum, and zinc alloy.

2. The anvil assembly of claim 1, wherein the anvil plate is die-cast.

3. The anvil assembly of claim 1, wherein the anvil plate includes a tissue contacting surface with a coating formed from a third material different from each of the first and second materials.

4. The anvil assembly of claim 3, wherein the third material comprises nickel Teflon.

5. The anvil assembly of claim 1, wherein the anvil plate includes an outer side wall that tapers towards the longitudinal axis of the anvil head such that an acute angle is defined between the outer side wall and the longitudinal axis.

6. The anvil assembly of claim 5, wherein the acute angle lies substantially within the range of approximately 5 degrees to approximately 15 degrees.

7. The anvil assembly of claim 1 wherein the anvil head has an annular lip, and the annular lip is deformed about the anvil plate such that the lip is substantially flush with the anvil plate.

8. The anvil assembly of claim 1, wherein the anvil head includes an annular recess that is configured and dimensioned to receive the anvil plate and the anvil head further includes an annular shoulder positioned about the annular recess.

9. The anvil assembly of claim 8, wherein the anvil plate includes an anvil body and an outer step extending radially outward from the anvil body, the annular shoulder being configured and dimensioned to support the outer step.

10. The anvil assembly of claim 9, wherein the anvil head includes an annular lip at a distal end thereof, the anvil plate being secured within the annular recess through radially inward deformation of the annular lip into contact with the tapered side wall of the anvil plate such that the acute angle is defined between the longitudinal axis of the anvil head and at least a portion of the annular lip.

11. The anvil assembly of claim 1 further comprising a center rod pivotally connected to the anvil head such that the anvil head is movable through a predetermined sector of rotation substantially within the range of approximately 0 degrees to approximately 180 degrees.

12. A method of manufacturing an anvil assembly for use with a surgical fastener applying apparatus, the method comprising the steps of:

providing an anvil head defining a longitudinal axis;

providing an anvil plate including an outer side wall that tapers towards the longitudinal axis of the anvil head such that an acute angle is defined between the outer side wall and the longitudinal axis;

positioning the anvil head and the anvil plate in contacting relation; and

deforming a portion of the anvil head towards the anvil plate to fixedly secure the anvil head and the anvil plate together such that the anvil assembly includes a substantially uniform proximal-most surface.

13. The method of claim 12, wherein the steps of providing an anvil head and providing an anvil plate include providing an anvil head formed from a first material and providing an anvil plate formed from a second material different from the first material.

14. The method of claim 13, wherein the second material is selected from the group consisting of steel, titanium, magnesium, aluminum, and zinc alloy.

15. A surgical fastener applying apparatus, comprising:

a surgical fastener retention assembly including a plurality of surgical fasteners each having first and second legs; and

an anvil assembly including a tissue contacting surface with a plurality of fastener pockets formed therein each including a pair of cavities configured and dimensioned to receive corresponding legs of one of the surgical fasteners, the cavities being connected by a linear section including a pair of arcuate forming surfaces each configured and dimensioned to engage and redirect a corresponding leg of the surgical fastener to thereby achieve a formed configuration of the surgical fastener, the cavities being substantially spherical in configuration to provide increased surface area configured and dimensioned for contact with corresponding legs of the surgical fastener to guide the legs of the surgical fasteners into contact with the arcuate forming surface.

16. The surgical fastener applying apparatus of claim 15, wherein each fastener pocket includes a pair of substantially planar side walls extending from at least a portion of the forming surfaces towards the tissue contacting surface.

17. The surgical anvil assembly of claim 15, wherein each cavity defines an outer rim that intersects a forming surface.

18. The surgical anvil assembly of claim 15, wherein the anvil assembly includes an anvil plate and an anvil head configured and dimensioned to support the anvil plate and defining a longitudinal axis, the fastener pockets being formed in the anvil plate.

19. The surgical fastener applying apparatus of claim 18, wherein the anvil head is formed from a first material and the anvil plate is formed from a second, different material.

20. The surgical fastener applying apparatus of claim 19, wherein the anvil plate includes a tissue contacting surface with a coating formed from a third material different from each of the first and second materials.

21. The surgical anvil assembly of claim 18, wherein the anvil plate includes an outer side wall that tapers towards the longitudinal axis of the anvil head such that an acute angle is defined between the outer side wall and the longitudinal axis.