Customized Dental Prosthesis for Periodontal or Osseointegration and Related Systems and Methods
First Claim
1. A method of manufacturing a dental prosthesis for implantation into a jaw bone cavity of a pre-identified patient, the method comprising the steps of:
- receiving imaging data describing a three-dimensional shape of an outer surface portion of a root portion of a nonfunctional natural tooth of a pre-identified patient,deriving digital design data defining a three-dimensional shape of an outer surface of a root portion of a tooth prosthesis responsive to the received imaging data, the three-dimensional shape of the outer surface of the root portion of the tooth prosthesis dimensionally matching a three-dimensional shape of a corresponding outer surface portion of the natural tooth of the pre-identified patient; and
manufacturing the root portion of the tooth prosthesis at least partially responsive to the digital design data to form at least a substantial portion of the root portion of the tooth prosthesis, the three-dimensional shape of the at least a substantial portion of the outer surface portion of the root portion of the tooth prosthesis substantially dimensionally matching the three-dimensional shape of the corresponding outer surface portion of the root portion of the nonfunctional natural tooth described by the imaging data.
1 Assignment
0 Petitions
Accused Products
Abstract
Dental prosthesis, systems, and methods of forming and using a dental prosthesis, are provided. An example of a dental prosthesis includes a first manufactured portion shaped to substantially conform to the three-dimensional surface of a root of a tooth to be replaced and a second manufactured portion shaped to substantially conform to the three-dimensional surface of a crown of the tooth. Furthermore, customized manufactured splints to position and fixate a tooth-shaped prosthesis, are provided. Furthermore, a CAD/CAM based methods of and a systems for manufacturing a customized dental prosthesis are provided. The tooth can be scanned to determine its three-dimensional shape and substantially copied using an imaging system in-vitro like a 3D scanner or in-vivo like a cone beam CT system and CNC machinery. Biocompatible material that is suitable to be integrated into the extraction socket and adopted by existing tissue forming the socket can be manufactured or engineered.
143 Citations
40 Claims
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1. A method of manufacturing a dental prosthesis for implantation into a jaw bone cavity of a pre-identified patient, the method comprising the steps of:
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receiving imaging data describing a three-dimensional shape of an outer surface portion of a root portion of a nonfunctional natural tooth of a pre-identified patient, deriving digital design data defining a three-dimensional shape of an outer surface of a root portion of a tooth prosthesis responsive to the received imaging data, the three-dimensional shape of the outer surface of the root portion of the tooth prosthesis dimensionally matching a three-dimensional shape of a corresponding outer surface portion of the natural tooth of the pre-identified patient; and manufacturing the root portion of the tooth prosthesis at least partially responsive to the digital design data to form at least a substantial portion of the root portion of the tooth prosthesis, the three-dimensional shape of the at least a substantial portion of the outer surface portion of the root portion of the tooth prosthesis substantially dimensionally matching the three-dimensional shape of the corresponding outer surface portion of the root portion of the nonfunctional natural tooth described by the imaging data. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27)
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28. A method of manufacturing a dental prosthesis for implantation into a jaw bone cavity of a pre-identified patient, the dental prosthesis to replace at least a nonfunctional tooth of the pre-identified patient, the method comprising the steps of:
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receiving first imaging data describing a three-dimensional shape of an outer surface portion of a root portion of the nonfunctional natural tooth prior to extraction of the nonfunctional tooth; receiving second imaging data describing a three-dimensional shape of an outer surface portion of a crown portion of the nonfunctional natural tooth prior to extraction of the nonfunctional tooth; deriving digital prosthesis design data defining a three-dimensional shape of an outer surface of the root portion of the dental prosthesis and an outer surface of the crown portion of the dental prosthesis responsive to the first imaging data and responsive to the second imaging data; deriving digital crown design data defining a three-dimensional shape of an outer surface of a virtual model of a crown portion of the dental prosthesis responsive to one or more of the following data;
the digital prosthesis design data and the second imaging data, the three-dimensional shape of the outer surface of the virtual model of the crown portion of the dental prosthesis dimensionally matching a three-dimensional shape of a corresponding outer surface portion of the nonfunctional natural tooth;deriving digital joint design data defining a three-dimensional shape of a portion of a surface of the virtual model of the crown portion of the dental prosthesis connecting the root portion of the dental prosthesis to the crown portion of the dental prosthesis responsive to the digital prosthesis design data; and manufacturing the crown portion of the dental prosthesis at least partially responsive to the digital crown design data and at least partially responsive to the digital joint design data to form at least a substantial portion of the crown portion of the dental prosthesis, a three-dimensional shape of at least a substantial portion of the outer surface of the crown portion of the dental prosthesis substantially matching dimensionally the three-dimensional shape of a corresponding outer surface portion of the crown portion of the nonfunctional natural tooth described by the second imaging data, and the three-dimensional shape of at least a substantial portion of the surface of the crown portion of the dental prosthesis connecting to the root portion of the dental prosthesis substantially matching dimensionally to the three-dimensional shape of the surface of the crown portion of the dental prosthesis connecting to the root portion of the dental prosthesis. - View Dependent Claims (29)
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30. A method of manufacturing a dental prosthesis for implantation into a jaw bone cavity of a pre-identified patient, the method comprising the steps of:
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receiving imaging data describing a three-dimensional shape of an outer surface portion of a root portion of a nonfunctional natural tooth of a pre-identified patient, deriving digital design data defining a three-dimensional shape of an outer surface of a root portion of a tooth prosthesis responsive to the received imaging data, the three-dimensional shape of the outer surface of the root portion of the tooth prosthesis dimensionally matching a corresponding three-dimensional shape of a corresponding outer surface portion of the natural tooth of the pre-identified patient; and manufacturing the root portion of the tooth prosthesis at least partially responsive to the digital design data to form at least a substantial portion of the root portion of the tooth prosthesis, the three-dimensional shape of the at least a substantial portion of the manufactured root portion of the tooth prosthesis substantially dimensionally matching the three-dimensional shape of the corresponding outer surface portion of the root portion of the nonfunctional natural tooth described by the imaging data to an extent that the three-dimensional shape of the at least a substantial portion of the manufactured root portion of the tooth prosthesis does not exceed dimensionally a natural pre-insertion three-dimensional shape of the root portion of the nonfunctional natural tooth of the pre-identified patient described by the imaging data. - View Dependent Claims (31)
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32. A method of manufacturing a dental prosthesis for implantation into a jaw bone cavity of a pre-identified patient, the method comprising the steps of:
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receiving imaging data describing a three-dimensional shape of an outer surface portion of a root portion of a nonfunctional natural tooth of a pre-identified patient; deriving digital design data defining a three-dimensional shape of an outer surface of the root portion of a virtual tooth prosthesis responsive to the received imaging data, the three-dimensional shape of the outer surface of the root portion of the virtual tooth prosthesis dimensionally matching a corresponding three-dimensional shape of a corresponding outer surface portion of the natural tooth of the pre-identified patient; manufacturing the root portion of the tooth prosthesis at least partially responsive to the digital data to form the at least a substantial portion of the root portion of the tooth prosthesis; and manufacturing tissue engineered means for surface conditioning the outer surface of the root portion of the tooth prosthesis by employing tissue engineering processes, the tissue engineered means to be applied to one or more of the following;
the surface of the root portion of the tooth prosthesis and the jaw bone cavity of the pre-identified patient. - View Dependent Claims (33, 34, 35, 36)
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37. A method of manufacturing a dental prosthesis for implantation into a jaw bone cavity of a pre-identified patient, the method comprising the steps of:
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receiving imaging data describing a three-dimensional shape of an outer surface portion of a root portion of a nonfunctional natural tooth of a pre-identified patient, a three-dimensional shape of an outer surface portion of a crown portion of the nonfunctional natural tooth of the pre-identified patient, and a three-dimensional shape and position of an outer surface portion of a crown portion of at least one adjacent tooth immediately adjacent the jawbone cavity of the pre-identified patient and geometrical relation thereto; deriving digital data defining a three-dimensional shape of an outer surface of the root portion of a tooth prosthesis responsive to the received imaging data, the three-dimensional shape of the outer surface of the root portion of the tooth prosthesis dimensionally matching a corresponding three-dimensional shape of a corresponding outer surface portion of the natural tooth of the pre-identified patient; manufacturing the tooth prosthesis at least partially responsive to the digital data to form at least a substantial portion of the root portion of the tooth prosthesis; deriving digital design data defining a custom-shaped splint design, the splint design having an elongate tooth-surface contoured body including a tooth-facing outer surface, a non-tooth-facing outer surface opposite the tooth-facing surface, and an outer perimeter surface extending therebetween, the tooth-facing outer surface including a first three-dimensional shape portion dimensioned to substantially match to a three-dimensional shape of a corresponding substantial surface portion of the crown portion of the tooth prosthesis and a second three-dimensional shape portion dimensioned to substantially match to a three-dimensional shape of a corresponding substantial surface portion of the crown portion of the at least one adjacent tooth, the first and the second three-dimensional shape portions having a geometrical relationship so that when the first three-dimensional shape portion is affixed to the substantial surface portion of the crown portion of the tooth prosthesis and when the second three-dimensional shape portion is affixed to the substantial surface portion of the crown portion of the at least one adjacent tooth, the first three-dimensional shape portion provides temporary primary stability to the tooth prosthesis, maintaining the tooth prosthesis in a final geometrical relation to an embedding portion of the jawbone cavity, the substantial surface portion of the at least one adjacent tooth each including one of the following;
a facial surface portion and a lingual surface portion, andmanufacturing the custom-shaped splint at least partially responsive to the derived digital design data defining the custom-shaped splint to form at least a substantial portion of the splint. - View Dependent Claims (38, 39)
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40. A method of manufacturing a dental prosthesis for implantation into a jaw bone cavity of a pre-identified patient, the method comprising the steps of:
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receiving autologous tissue samples of the pre-identified patient; developing tissue engineered means for surface conditioning an outer surface of the root portion of the tooth prosthesis from the autologous tissue samples of the pre-identified patient; and providing the tissue engineered means for surface conditioning an outer surface of the root portion of the tooth prosthesis to be clinically applied thereto.
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Specification