Linear actuator having quick-release mechanism

• US 20100236343A1
• Filed: 03/18/2009
• Published: 09/23/2010
• Est. Priority Date: 03/18/2009
• Status: Active Grant

• Current Assignee: Hiwin Mikrosystem Corp.
• Original Assignee: Hiwin Mikrosystem Corp.
• Inventors: Lin, Jin-Cheng, Chiang, Hsin-An
• Granted Patent: US 8,156,834 B2
• Time in Patent Office: Days
• US Class Current: 74/89.340
• CPC Class Codes: F16H 2025/2071 Disconnecting drive source from the actuator, e.g. using clutches for release of drive connection during manual control
• CPC Class Codes: F16H 2025/2081 Parallel arrangement of drive motor to screw axis
• CPC Class Codes: F16H 2025/2093 using conical gears
• CPC Class Codes: F16H 25/20 Screw mechanisms with automatic reversal F16H25/12
• CPC Class Codes: Y10T 74/18664 Shaft moves through rotary drive means
• CPC Class Codes: Y10T 74/18704 Means to selectively lock or retard screw or nut

Abstract

A linear actuator with a quick-release mechanism allows the unpowered, loaded linear actuator to immediately return to its initial position by operating a rotatable involute cam of the quick-release mechanism. The quick-release mechanism is connected with a remote monitoring system so the current position of the linear actuator can be detected from a distant place.

Claims

1. A linear actuator having a quick-release mechanism, the linear actuator comprising:

a motor driving a transmission shaft to rotate through a reduction gear, wherein the transmission shaft has a non-circular sectional shape;

a screw coupled with a transmission component that included a linking shaft attached to a bottom thereof, wherein the linking shaft has a non-circular sectional shape; and

the quick-release mechanism detachably connecting the transmission shaft with the linking shaft so as to enable or dismiss a power connection between the motor and the screw;

wherein, the quick release mechanism comprises;

a tubular coupler having an outer surface formed with a flange and an inner surface including a driving segment and an idle segment, wherein the driving segment having a non-circular sectional shape and the idle segment having a circular sectional shape are intercommunicated while the flange is formed adjacent to the driving segment;

a spring externally abutting against the coupler at an outer surface of the flange so as to normally push along an axial direction of the coupler; and

a rotatable involute cam having a small-diameter segment and a large-diameter segment for connecting an inner surface of the flange, so that when rotated, the involute cam displaces the coupler to press or release the spring;

whereby, when the quick-release mechanism is in a normal position, the involute cam contacts the flange with the small-diameter segment and the spring is in a normally extended position so that the transmission shaft and the linking shaft are both received in the driving segment of the coupler and the power connection between the motor and the screw is enabled, and when the involute cam is rotated to make the quick-release mechanism move to a release position, the involute cam contacts the flange with the large-diameter segment and the spring is in a pressed position, so that the transmission shaft is still received in the driving segment of the coupler while the linking shaft is corresponding to the idle segment of the coupler and thus the power connection between the motor and the screw is dismissed.

2. The linear actuator of claim 1, wherein the transmission component is a bevel gear to couple with another bevel gear provide on the screw.

3. The linear actuator of claim 1, wherein a puller is connected with the involute cam so that when the puller is pulled, the involute cam is driven to rotate.

4. The linear actuator of claim 3, wherein quick-release mechanism further is connected with a remote monitoring system that outputs a signal when the puller is pulled and the quick-release mechanism is in the release position.

5. The linear actuator of claim 4, wherein remote monitoring system comprises a magnetic member settled on the puller, a reed switch settled near the coupler, and a display device settled at a distant place so that when the reed switch detects a displacement of the magnetic member, namely a relative positional variation between the magnetic member and the reed switch, a signal is output to the display device so that the remote monitoring system allows the release position of the linear actuator to be detected from the distant place.

6. The linear actuator of claim 1, wherein the non-circular sectional shapes of the driving shaft, the linking shaft and the driving segment of the coupler are hexagonal.

7. The linear actuator of claim 1, wherein the spring is a compression spring.