METHOD AND APPARATUS FOR DETERMINING LAUNDRY LOAD

• US 20110005339A1
• Filed: 07/09/2009
• Published: 01/13/2011
• Est. Priority Date: 07/09/2009
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: MITTS, KURT J., ASHRAFZADEH, FARHAD, SUNSHINE, RICHARD A.
• Granted Patent: US 8,176,798 B2
• Time in Patent Office: Days
• US Class Current: 73/862.192
• CPC Class Codes: D06F 2103/04 Quantity, e.g. weight or variation of weight
• CPC Class Codes: D06F 2105/46 Drum speed; Actuation of motors, e.g. starting or interrupting
• CPC Class Codes: D06F 33/36 of washing
• CPC Class Codes: D06F 34/18 Condition of the laundry, e.g. nature or weight
• CPC Class Codes: D06F 34/28 Arrangements for program selection, e.g. control panels therefor; Arrangements for indicating program parameters, e.g. the selected program or its progress

Abstract

A method and apparatus for operating a laundry treating appliance having an underdamped control scheme for a motor to determine a laundry load size.

Claims

1. A method of operating a laundry treating appliance having a rotatable drum defining a treating chamber, a motor driving the rotation of the drum, and a controller for controlling the operation of the motor according to a treating cycle of operation, the method comprising:

accelerating the motor speed to a set speed with an underdamped control scheme such that a transient speed of the drum oscillates within a decaying envelope relative to the set speed; and

determining a parameter indicative of the torque of the motor while the motor is accelerated with the underdamped control scheme; and

determining a load size base on the parameter.

2. The method of claim 1 wherein the drum is rotated about a horizontal axis of rotation.

3. The method of claim 1 wherein the motor is accelerated at about 80% of maximum acceleration for the motor.

4. The method of claim 1 wherein the motor is accelerated to approximate a step acceleration.

5. The method of claim 1 wherein the motor is accelerated at a rate such that the motor torque is proportional to a load-related torque.

6. The method of claim 5 wherein the parameter is the integral of torque of the motor during at least a portion of the time the motor is accelerated.

7. The method of claim 6 wherein the determining of the load size is a qualitative determination.

8. The method of claim 7 wherein the qualitative determination comprises looking up a corresponding qualitative load size for the integral of the torque from a predetermined table of corresponding quantitative load size and integral values.

9. The method of claim 1 wherein the parameter is summed during at least a portion of the time the motor is accelerated.

10. The method of claim 9 wherein the sum is a running total of the parameter.

11. The method of claim 10 wherein the sum is the integral of the torque.

12. The method of claim 1 wherein the parameter is one of:

motor voltage, motor current, motor torque.

13. The method of claim 1 wherein a non-underdamped control scheme is used to control the motor after the determining of the load size.

14. The method of claim 13 wherein the non-underdamped control scheme is a critically damped control scheme.

15. A laundry treating appliance comprising:

a rotatable drum defining a treating chamber and rotating about a horizontal axis of rotation;

a motor operably coupled to the drum to rotate the drum; and

a controller operably coupled to the motor and configured to control the operation of the motor according to a treating cycle of operation, with the controller further configured to accelerate the motor to a set speed with an underdamped control scheme such that a transient speed of the drum oscillates within a decaying envelope relative to the set speed, determine a parameter indicative of the torque of the motor during the acceleration, and determine a load size base on the parameter.

16. The laundry treating appliance of claim 15 wherein a non-underdamped control scheme is used to control the motor after the determining of the load size.

17. The laundry treating apparatus of claim 15 wherein the motor is accelerated at a rate such that the motor torque is proportional to a load-related torque.

18. The laundry treating apparatus of claim 17 wherein the parameter is the integral of torque of the motor during at least a portion of the time the motor is accelerated.

19. The laundry treating apparatus of claim 18 wherein the controller is configured to determine a qualitative load size.

20. The laundry treating apparatus of claim 19 wherein the controller is configured to look up a corresponding qualitative load size for the integral of the torque from a predetermined table of corresponding quantitative load size and integral values.

21. The laundry treating apparatus of claim 15 wherein the motor is configured to accelerate the motor at no less than 80% of the max acceleration of the motor when determining the parameter indicative of torque.

22. A method for determining the load size of a laundry load of operating a laundry treating appliance having a rotatable drum defining a treating chamber for receiving the laundry load, a motor driving the rotation of the drum, and a controller for controlling the operation of the motor according to a treating cycle of operation, the method comprising:

an underdamped acceleration phase where the motor is accelerated with an underdamped control scheme such that a transient speed of the drum oscillates within a decaying envelope relative to a set speed;

a torque summing phase where a motor parameter indicative of the torque is summed during at least a portion of the underdamped acceleration phase; and

a load size determination phase where the load size is determined from the summed motor parameter.

23. The method of claim 22 wherein the drum is rotated about a horizontal axis of rotation.

24. The method of claim 22 wherein the underdamped acceleration phase comprises at least one of:

accelerating the motor at least at 80% of maximum acceleration for the motor;

accelerating the motor to approximate a step acceleration; and

accelerating the motor at a rate such that the motor torque is proportional to a load-related torque.

25. The method of claim 24 wherein the torque summing phase comprises determining an integral of torque of the motor during at least a portion of the time the motor is accelerated.

26. The method of claim 25 wherein the load size determination phase comprises determining a qualitative determination based on the torque integral.

27. The method of claim 26 wherein the qualitative determination comprises looking up a corresponding qualitative load size for the integral of the torque from a predetermined table of corresponding quantitative load size and integral values.

28. The method of claim 22 wherein the parameter is one of:

motor voltage, motor current, motor torque.

29. The method of claim 22 wherein the load size determination phase comprises determining a qualitative load size.

30. The method of claim 29 wherein the qualitative determination comprises looking up a corresponding qualitative load size for determined parameter from a predetermined table of corresponding quantitative load size and determined parameter values.

31. The method of claim 22 wherein a non-underdamped control scheme is used to control the motor after the determination phase.