RADIANT ENERGY IMAGER USING NULL SWITCHING

• US 20110089324A1
• Filed: 08/08/2008
• Published: 04/21/2011
• Est. Priority Date: 08/08/2008
• Status: Active Grant

• Current Assignee: Zybertec, LLC
• Original Assignee: Oliver Edwards
• Inventors: Edwards, Oliver
• Granted Patent: US 7,977,635 B2
• Time in Patent Office: Days
• US Class Current: 250/332
• CPC Class Codes: G01J 5/40 using bimaterial elements
• CPC Class Codes: G01J 5/44 using change of resonant frequency, e.g. of piezoelectric crystals
• CPC Class Codes: G01K 5/62 the solid body being formed of compounded strips or plates, e.g. bimetallic strip

Abstract

In some aspects, the present invention embodies both the method and apparatus for converting a pattern of irradiation to a visible image. An embodiment of the present invention provides an array of micro-electro-mechanical sensors with each sensor includes a deflectable micro-cantilever, responsive to absorbed incident radiation and to an applied repulsive electrostatic field. In an aspect, the sensor device also includes a null-sensing circuit coupled to a switch contact on or near the substrate, which senses when the micro-cantilever reaches its null location, by electrical connection with an upper switch contact on the micro-cantilever. Other embodiments are also described.

Claims

1. A repulsive cantilever assembly comprising:

a cantilever having a conductive surface adapted to conduct electrical charges, the cantilever anchored at a first end and suspended at a second end;

a first electrode positioned opposite to and spaced apart from the cantilever conductive surface, the first electrode configured to receive electrical charges of a first polarity, conduct electrical charges and be electrically coupled with the cantilever surface; and

a second electrode spaced apart from the first electrode and configured to receive electrical charges of a second polarity, wherein the cantilever is repulsed from the first electrode when said electrical charges are applied.

2. A cantilever as in claim 1 wherein the electrical charges are supplied from a voltage source.

3. A cantilever as in claim 1 wherein the cantilever, the first electrode and the second electrode surfaces are substantially parallel to each other.

4. A cantilever as in claim 1 wherein the cantilever, the first electrode and the second electrode comprise parallel plates for increasing electrostatic area.

5. A cantilever as in claim 1 wherein the first and second electrodes are stationary.

6. A cantilever as in claim 1 further comprising an insulative support substrate.

7. A cantilever as in claim 6 wherein the first electrode is disposed on the surface of the support substrate.

8. A cantilever as in claim 6 wherein the second electrode is embedded in the support substrate.

9. A cantilever as in claim 6 wherein cantilever is anchored on the support substrate.

10. A sensor for measuring an influence, comprising:

a substrate;

a first element coupled to the substrate at a first end of the first element, a second end of the first element extending over the substrate to form a gap;

a first electrode positioned proximate to the gap and in electrical communication with the first element; and

a second electrode positioned proximate to the first electrode, the first and second electrodes adapted to generate an electrostatic force responsive to a voltage applied to the first and second electrodes, wherein the second end is configured to be displaced in response to the electrostatic force, the second end displaced by an influence that comprises at least one of irradiation, heated air, temperature, acceleration, and mass.

12. A sensor as in claim 10 wherein the first element comprises an absorber plate supported by a bi-material spring with the bi-material spring supported by an insulating member, and wherein the bi-material spring comprises materials having different coefficients of thermal expansion.

13. A sensor as in claim 10 further comprising a contact switch changing state when the cantilever is at a predetermined position, wherein the contact switch contacts the first element when the first element reaches the predetermined position to drain an effect of the influence on the first element.

14. A sensor as in claim 10 wherein the first and second electrodes are further adapted to receive opposite polarity electrical charges from an electrical source, the electrical source comprising a bias voltage in series with a periodic voltage.

15. A sensor as in claim 14 wherein the bias voltage counterbalances characteristic forces of the first element to provide a freely moving first element.

16. A sensor as in claim 14 where the periodic voltage cycle is of a sawtooth form comprising a rapid increase from a resting voltage followed by a gradual return to resting voltage.

17. A sensor as in claim 10 further comprising:

a contact switch changing state when the cantilever is at a predetermined position, wherein the influence is determined from states of the contact switch; and

a measurement circuit to measure the time between changes of the switch states which are a measure of the influence.

73. The sensor of claim 10, further comprising a contact switch changing state when the first element is at a predetermined position.

74. The sensor of claim 73, the second end of the first element configured to move within the gap in response to an influence experienced by the first element, wherein the influence is determined from states of the contact switch.

75. The sensor or claim 73, wherein the second electrode is embedded within the substrate.

11. (canceled)

18. An irradiance sensor comprising:

a surface electrode;

a first switch terminal;

a cantilever electrically connected to the surface electrode, the cantilever having a first end including a second switch terminal, the second switch terminal configured to contact the first switch terminal at a predetermined position; and

an encapsulated electrode wherein an electrostatic force is generated when a voltage is applied between the encapsulated electrode and the surface electrode,

wherein the position of the first end of the cantilever is responsive to the electrostatic force.

19. A sensor as in claim 18 further comprising an insulative support substrate, wherein the surface electrode and the first switch terminal are disposed on a surface of the support substrate, and wherein the encapsulated electrode is embedded within the support substrate, the cantilever coupled to the support substrate.

20. A sensor as in claim 18 wherein the cantilever comprises an absorber plate supported by a bi-material spring, wherein the bi-material spring is supported by an insulator leg anchored to a support substrate.

21. A sensor as in claim 20 wherein the absorber plate serves to convert irradiation of selected wavelengths to heat.

22. A sensor as in claim 20 wherein the absorber plate comprises a layer of insulator material between contiguous coatings of a conductive metal.

23. A sensor as in claim 20 wherein the absorber plate is made of graphite.

24. A sensor as in claim 20 wherein the absorber plate comprises a coating which absorbs at selected wavelengths.

25. A sensor as in claim 24 wherein the coating has an electrical conductivity in the range from 1 to 10,000 ohm per meter.

26. A sensor as in claim 24 wherein the coating comprises metal black.

27. A sensor as in claim 26 wherein the metal black coating is mechanically strengthened by at least one of diffusion bonding and intra-matrix adsorption of adhesive in vapor form.

28. A sensor as in claim 26 wherein said metal black comprises gold.

29. A sensor as in claim 20 wherein the bi-material spring comprises materials having different coefficients of thermal expansion.

30. A sensor as in claim 29 wherein the material having a low coefficient of thermal expansion is adjacent the surface electrode.

31. A sensor as in claim 29 wherein the material having a high coefficient of thermal expansion is selected from a group consisted of aluminum, zinc, tin and polymer.

32. A sensor as in claim 31 wherein the material having a low coefficient of thermal expansion is selected from a group consisted of silicon dioxide and silicon nitride.

33. A sensor as in claim 18 wherein the thermal time constant of the cantilever is greater than the time between switch opening and switch closure.

34. A sensor as in claim 18 wherein the thermal time constant of the cantilever is greater than the time of exposure during which data is gathered.

35. A sensor as in claim 18 wherein the first switch terminal comprises a thermally conductive material.

36. A sensor as in claim 35 wherein the thermally conductive terminal removes accumulated heat from the cantilever when contacting the second switch terminal.

37. A sensor as in claim 18 wherein the voltage source comprises a bias voltage in series with a periodic voltage.

38. A sensor as in claim 37 wherein the bias voltage counterbalances the bend of the cantilever due to substrate temperature.

39. A sensor as in claim 37 wherein the bias voltage source comprises a constant voltage source in the range of 0-1000V.

40. A sensor as in claim 37 wherein the periodic voltage source comprises a variable voltage source is in the range of 0-50V peak to peak.

41. A sensor as in claim 37 where the periodic voltage cycle is of a sawtooth form comprising a rapid increase from a resting voltage followed by a gradual decline to a resting voltage.

42. A sensor as in claim 41 wherein the gradual decline is a linear decline.

43. A sensor as in claim 41 wherein the gradual decline is a nonlinear decline for compensating for a non linearity of a sensor'"'"'s response.

44. A sensor as in claim 37 wherein each cycle of the periodic voltage is equal in time length to a single video frame time.

45. A sensor as in claim 44 wherein each cycle of the periodic voltage corresponds with one frame time of 1/60 second.

46. A sensor as in claim 44 wherein the thermal time constant of the cantilever is greater than the length of a single video frame.

47. A sensor as in claim 18 further comprising an electronic sensing circuit coupled to said switch contact and responsive to the closure of said switch contact

48. A sensor as in claim 47 wherein said electronic sensing circuit response is a measure of the periodic voltage upon first closure of the switch contact.

49. A sensor as in claim 47 wherein said electronic sensing circuit response provides a measure of the time between switch opening and the first subsequent closure of the switch contact.

50. A sensor as in claim 47 wherein said electronic sensing circuit comprises a clock circuit to measure the time interval between switch opening and switch closure.

51. A sensor as in claim 50 where clock circuit comprises an oscillator, a counter and a register latch.

52. An image sensor comprising a plurality of sensors as in claim 18 for imaging a radiation pattern.

53. A plurality of sensors each according to claim 18 arranged in a regular array to form an imaging sensor, with a single electrical source common to all sensors to provide the electrostatic repulsion.

54. An imaging sensor according to claim 53, further comprising an oscillator and a pulse counter common to all sensors to provide a time signal to a register at each sensor, said register being locked upon closure of its sensor switch, to retain the timing count.

76. The sensor of claim 18, wherein the electrostatic force repulses the first end of the cantilever.

77. The sensor of claim 18, wherein the position of the first end of the cantilever is further responsive to irradiance received by the cantilever.

55. A system for recording an image of an irradiation pattern, comprising:

a voltage source; and

a plurality of sensors, each sensor comprising,

a cantilever anchored at a first end and forming a gap at a second end, the position of the second end of the cantilever configured to change in response to irradiation exposure,

a pair of electrodes, wherein a first electrode of the pair of electrodes is electrically coupled to the cantilever, the voltage source configured to apply a voltage across the pair of electrodes, wherein the electrodes generate an electrostatic force configured to change the position of the second end of the cantilever, and

a switch having a first terminal and a second terminal, the first terminal coupled to the cantilever, wherein the switch changes state when the position of the second end of the cantilever changes from a predetermined position; and

a sensing circuit for sensing state signals from the plurality of sensors.

56. A system as in claim 55 further comprising a heater for elevating the temperature of the sensors to permit operation of the sensor array within the limits of electrostatic temperature compensation.

57. A system as in claim 55 further comprising a duplicate sensor shielded from irradiation to provide a substrate temperature.

58. A system as in claim 55 further comprising a video display for receiving the data stream for displaying a corresponding image on the video display.

59. A system as in claim 55 wherein the sensing circuit comprises a readout circuit for extracting the responsive signals from the sensors in a sequence so as to form a data sequence representative of the irradiation image.

78. The system of claim 55, wherein the second end of the cantilever is configured to be predictably moved using the electrostatic force.

79. The system of claim 55, wherein accumulated heat on the cantilever is removed through thermal conduction when the first terminal and second terminal are in contact.

60. A method for measuring an influence, comprising:

configuring a portion of a cantilever to change position in a first direction in response to an exposure to an influence;

applying an electrical voltage to a pair of electrodes to generate an electrostatic force on the cantilever, wherein the electrostatic force is in a second direction which differs from the first direction; and

detecting when the portion of the cantilever is at a predetermined position in response to influence exposure.

61. A method as in claim 60 wherein the influence heats the cantilever to bend the cantilever.

62. A method as in claim 60 further including draining the effect of the influence on the cantilever when the cantilever reaches the predetermined position, wherein draining includes draining the thermal energy from the cantilever.

63. A method as in claim 60 wherein applying an electrical voltage comprises:

applying a voltage step to bend the cantilever arm from the predetermined position;

decreasing the voltage steadily to adjust the bending response of the cantilever by the influence.

64. A method as in claim 60 wherein applying an electrical voltage comprises applying a steady bias voltage to adjust the pressure on the cantilever.

65. A method as in claim 64 wherein applying an electrical voltage further comprises applying a sawtooth waveform voltage.

66. A method as in claim 65 further comprising

adjusting the sawtooth waveform to achieve a predetermined sensitivity response of the cantilever arm.

67. A method as in claim 60 wherein detecting further comprises measuring a voltage across a switch when the cantilever reaches the predetermined position.

68. A method as in claim 60 wherein detecting further comprises collecting the elapsed time between opening and closing time of the switch to determine the influence.

69. A method as in claim 60 wherein detecting further comprises counting cycles from an external oscillator, the sum of which cycles counted between switch opening and closing is representative of the irradiance.

70. A method as in claim 60 further comprising correcting a signal with a look-up table.

71. A method as in claim 70 wherein the look-up table compensates for variations in sensor sensitivity.

72. A method as in claim 70 wherein the look-up table converts the signal to a selected mathematical representation of image irradiance.

80. The method of claim 60, wherein the second direction is opposite to the first direction.

81. The method of claim 60, wherein the cantilever is configured to absorb energy in response to influence exposure, the method further comprising releasing the absorbed energy when the cantilever reaches the predetermined position.