STATE ESTIMATING DEVICE FOR SECONDARY BATTERY

• US 20110161025A1
• Filed: 08/28/2009
• Published: 06/30/2011
• Est. Priority Date: 09/02/2008
• Status: Active Grant

• Current Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho (Toyota Motor Corporation), Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho (Toyota Motor Corporation), Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Takemoto, Takeshi, Amano, Yasushi, Tomura, Shuji, Haga, Nobuyasu, Fuchimoto, Tetsuya, Nishi, Yuji, Umeno, Takaji
• Granted Patent: US 8,615,372 B2
• Time in Patent Office: Days
• US Class Current: 702/63
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G16Z 99/00 Subject matter not provided for in other main groups of this subclass
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery state estimating unit estimates an internal state of a secondary battery in accordance with a battery model equation in every arithmetic cycle, and estimates a charging rate and a battery current based on a result of the estimation. A parameter estimating unit obtains a battery current measured by a sensor as well as the charging rate and the battery current estimated by the battery state estimating unit. The parameter estimating unit estimates a capacity deterioration parameter such that a rate of change in difference (estimation error) between a summed value of an actual current and a summed value of an estimated current with respect to the charging rate is minimized. A result obtained by estimating the capacity deterioration parameter is reflected in the battery model by the battery state estimating unit.

Claims

1. A state estimating device for a secondary battery (10), comprising:

a detecting unit for detecting a battery voltage, a battery current and a battery temperature of said battery;

a battery state estimating unit configured to successively estimate, based on a detected value of said battery temperature and a detected value of a first state quantity which is one of said battery voltage and said battery current, a charging rate of said secondary battery, an open-circuit voltage of said secondary battery and a second state quantity which is the other of said battery voltage and said battery current, in accordance with a battery model equation; and

a parameter estimating unit configured to calculate an estimation error indicating a difference between a detected value and an estimated value of said second state quantity, based on the detected value and the estimated value of said second state quantity, and to estimate a predetermined parameter changing in accordance with a change in a state of said secondary battery, of a parameter group used for said battery model equation, based on said estimation error and one of said charging rate and said open-circuit voltage, wherein

said battery state estimating unit corrects a positive electrode open-circuit potential and a negative electrode open-circuit potential by reflecting an estimation result of said predetermined parameter estimated by said parameter estimating unit in said battery model equation, and estimates said open-circuit voltage based on the corrected positive electrode open-circuit potential and the corrected negative electrode open-circuit potential.

2. The state estimating device for a secondary battery according to claim 1, wherein

said parameter estimating unit estimates said predetermined parameter such that a rate of change in said estimation error with respect to said charging rate is minimized.

3. The state estimating device for a secondary battery according to claim 1, wherein

said first state quantity and said second state quantity are said battery voltage and said battery current, respectively, and

said estimation error is a difference between a summation result of the detected value of said battery current and a summation result of the estimated value of said battery current.

4. The state estimating device for a secondary battery according to claim 1, wherein

said first state quantity and said second state quantity are said battery current and said battery voltage, respectively, and

said estimation error is a difference between the detected value of said battery voltage and the estimated value of said battery voltage.

5. The state estimating device for a secondary battery according to claim 1, wherein

said parameter estimating unit estimates said predetermined parameter such that said estimation error with respect to said open-circuit voltage is minimized.

6. The state estimating device for a secondary battery according to claim 5, wherein

said estimation error is a difference between an estimation result of a summed value of said battery current necessary for said open-circuit voltage to change from a first open-circuit voltage to a second open-circuit voltage and a summation result of the detected value of said battery current when said open-circuit voltage changes from said first open-circuit voltage to said second open-circuit voltage.

7. The state estimating device for a secondary battery according to claim 6, wherein

said parameter estimating unit starts summation of the detected value of said battery current when an estimated value of said charging rate is within a predetermined first range and said secondary battery is in a relaxed state, and ends the summation of the detected value of said battery current when the estimated value of said charging rate is within a predetermined second range and said battery is in the relaxed state.

8. The state estimating device for a secondary battery according to claim 5, wherein

said parameter estimating unit estimates said predetermined parameter using a bisection method.

9. The state estimating device for a secondary battery according to claim 1, further comprising

a full charge capacity estimating unit configured to estimate a full charge capacity per unit plate area during a period over which said open-circuit voltage estimated by said battery state estimating unit changes from a first voltage corresponding to a complete discharge state of said secondary battery to a second voltage corresponding to a full charge state of said secondary battery, and to estimate a full charge capacity of said secondary battery by multiplying the estimated full charge capacity by a plate area of said secondary battery.

10. The state estimating device for a secondary battery according to claim 9, further comprising

a deterioration determining unit configured to determine deterioration of a battery capacity of said secondary battery based on a difference between a full charge capacity of said secondary battery when said secondary battery is in an initial state and the estimated full charge capacity of said secondary battery.

11. The state estimating device for a secondary battery according to claim 9, further comprising

a deterioration determining unit configured to determine deterioration of a battery capacity of said secondary battery based on a ratio between a full charge capacity of said secondary battery when said secondary battery is in an initial state and the estimated full charge capacity of said secondary battery.

12. The state estimating device for a secondary battery according to claim 1, wherein

said predetermined parameter includes

a maintenance rate of a single electrode capacity at a positive electrode,

a maintenance rate of a single electrode capacity at a negative electrode, and

a variation amount of a battery capacity of said secondary battery due to a change in a correspondence relationship between an average charging rate in an active material of said positive electrode and an average charging rate in an active material of said negative electrode, from an initial state.

13. The state estimating device for a secondary battery according to claim 12, further comprising

a storing unit configured to store open-circuit potential characteristic data that defines a relationship between a local charging rate at a surface of the active material of said positive electrode and said positive electrode open-circuit potential as well as a relationship between a local charging rate at a surface of the active material of said negative electrode and said negative electrode open-circuit potential, wherein

said battery state estimating unit corrects the local charging rates of said positive electrode and said negative electrode based on said estimation result of said predetermined parameter estimated by said parameter estimating unit, and corrects said positive electrode open-circuit potential and said negative electrode open-circuit potential based on the corrected local charging rates and said open-circuit potential characteristic data.

14. The state estimating device for a secondary battery according to claim 12, wherein

the average charging rate in the active material of said positive electrode is expressed by a ratio of an average concentration of a reaction-participating material in the active material of said positive electrode to a maximum possible concentration of said reaction-participating material in the active material of said positive electrode, and

the average charging rate in the active material of said negative electrode is expressed by a ratio of an average concentration of said reaction-participating material in the active material of said negative electrode to a maximum possible concentration of said reaction-participating material in the active material of said negative electrode.

15. The state estimating device for a secondary battery according to claim 1, wherein

said battery state estimating unit estimates said open-circuit voltage based on a potential difference between said positive electrode open-circuit potential and said negative electrode open-circuit potential.

16. The state estimating device for a secondary battery according to claim 1, wherein

said battery model equation is an equation representing a battery model per unit plate area.

17. The state estimating device for a secondary battery according to claim 1, wherein

said secondary battery is charged and discharged by a charge/discharge control device controlling an amount of charge/discharge of said secondary battery based on a present value of said charging rate and a target value of said charging rate, such that said charging rate approaches said target value, said state estimating device further comprising:

an estimation execution determining unit configured to determine whether or not an estimation execution condition for executing estimation of the state of said secondary battery by said battery state estimating unit is satisfied, and to cause said battery state estimating unit to start the estimation of the state of said secondary battery when said estimation execution determining unit determines that said estimation execution condition is satisfied; and

a target charging rate setting unit configured to set said target value when said estimation execution determining unit determines that said estimation execution condition is satisfied.

18. The state estimating device for a secondary battery according to claim 17, wherein

said estimation execution determining unit determines that said estimation execution condition is satisfied, if a time that has elapsed since the estimation of the state of said secondary battery by said battery state estimating unit ended is equal to or longer than a predetermined time period.

19. The state estimating device for a secondary battery according to claim 17, wherein

said charge/discharge control device includes an electric motor for causing a vehicle to travel, and

said estimation execution determining unit determines that said estimation execution condition is satisfied, if a traveling distance of said vehicle after the estimation of the state of said secondary battery by said battery state estimating unit ended is equal to or longer than a predetermined distance.

20. The state estimating device for a secondary battery according to claim 17, wherein

said estimation execution determining unit obtains said charging rate and said estimation error from said battery state estimating unit and determines that said estimation execution condition is satisfied, if said estimation error when said charging rate changes by a predetermined amount is equal to or larger than a predetermined value.

21. The state estimating device for a secondary battery according to claim 17, wherein

said target charging rate setting unit sets said target value such that said secondary battery is discharged by said charge/discharge control device.

22. The state estimating device for a secondary battery according to claim 17, wherein

if a full charge capacity maintenance rate, which is a ratio of a present full charge capacity to a full charge capacity when said secondary battery is in an initial state, is equal to or smaller than a predetermined value, said target charging rate setting unit sets said target value such that a change width of said charging rate is greater than that in a case where said full charge capacity maintenance rate is larger than said predetermined value.

23. The state estimating device for a secondary battery according to claim 17, wherein

said estimation execution determining unit discontinues the estimation of the state of said secondary battery by said battery state estimating unit when charge/discharge electric power of said secondary battery exceeds a reference value.