INTERIOR REARVIEW MIRROR ASSEMBLY

• US 20110170192A1
• Filed: 03/21/2011
• Published: 07/14/2011
• Est. Priority Date: 01/19/2005
• Status: Active Grant

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Habibi, Hamid, McCabe, Ian A., Byers, Donald C., Lynam, Niall R.
• Granted Patent: US 8,258,433 B2
• Time in Patent Office: Days
• US Class Current: 359/512
• CPC Class Codes: B60R 1/088 using a cell of electrically changeable optical characteristic, e.g. liquid-crystal or electrochromic mirrors
• CPC Class Codes: G02B 7/1815 with cooling or heating systems cooling arrangements for laser mirrors H01S3/0401

Abstract

A vehicular interior rearview mirror assembly includes an electro-optic reflective element, a photo sensor and a light concentrator. The electro-optic reflective element has a front substrate with a first surface and a transparent second surface electrically conductive coating disposed on a second surface, and the electro-optic reflective element has a rear substrate with a third surface transflective metallic reflector disposed at a third surface thereof. The photo sensor is disposed behind a fourth surface of the rear substrate and operable to detect light passing through the transflective metallic reflector and the electro-optic reflective medium disposed between the second and third surfaces. The light concentrator is disposed between the photo sensor and the fourth surface of the rear substrate, and the light concentrator receives light passing through the transflective metallic reflector of the electro-optic reflective element and concentrates light onto a light sensing surface of the photo sensor.

Claims

1. An interior rearview mirror assembly suitable for use in a vehicle, said interior rearview mirror assembly comprising:

an electro-optic reflective element comprising a front substrate and a rear substrate and an electro-optic medium disposed therebetween;

wherein said front substrate has a first surface and a second surface, said second surface having a transparent second surface electrically conductive coating disposed thereon;

wherein said rear substrate has a third surface and a fourth surface, said third surface having a third surface transflective metallic reflector disposed thereon;

a photo sensor disposed behind said fourth surface of said rear substrate and operable to detect light passing through said third surface transflective metallic reflector and said electro-optic reflective element; and

a light concentrator disposed between said photo sensor and said fourth surface of said rear substrate, wherein said light concentrator receives light passing through said third surface transflective metallic reflector of said electro-optic reflective element and concentrates light onto a light sensing surface of said photo sensor.

2. The interior rearview mirror assembly of claim 1, wherein said light concentrator receives light at a light receiving region and concentrates received light at said light sensing surface of said photo sensor, wherein said light sensing surface of said photo sensor has a smaller area than the area of said light receiving region of said light concentrator.

3. The interior rearview mirror assembly of claim 2, wherein said light receiving region of said light concentrator has a cross dimension of at least about 5 mm.

4. The interior rearview mirror assembly of claim 3, wherein said light sensing surface of said photo sensor has a cross dimension of less than about 3 mm.

5. The interior rearview mirror assembly of claim 2, wherein said light sensing surface of said photo sensor has a cross dimension of about 1 mm.

6. The interior rearview mirror assembly of claim 2, wherein said light receiving region of said light concentrator has a cross dimension of at least about 10 mm.

7. The interior rearview mirror assembly of claim 2, wherein said light concentrator concentrates about 25 times more light onto said light sensing surface of said photo sensor than said photo sensor would otherwise receive.

8. The interior rearview mirror assembly of claim 1, wherein said light concentrator comprises at least one of a lens, a combination of lenses, an optical element, a combination of optical elements, a light channel, a compound parabolic collector and a light pipe.

9. The interior rearview mirror assembly of claim 1, wherein said light concentrator comprises a first lens disposed proximate to said fourth surface of said rear substrate and a second lens disposed behind said first lens, and wherein said second lens has a smaller diameter than a diameter of said first lens and said second lens concentrates light received by said first lens onto said light sensing surface of said photo sensor.

10. The interior rearview mirror assembly of claim 9, wherein said second lens has a shorter focal length than said first lens.

11. The interior rearview mirror assembly of claim 1, wherein said light concentrator comprises a funnel-shaped light concentrator.

12. The interior rearview mirror assembly of claim 11, wherein said funnel-shaped light concentrator has a wider end towards said fourth surface of said rear substrate and wherein said funnel-shaped light concentrator has a narrower end towards said light sensing surface of said photo sensor.

13. The interior rearview mirror assembly of claim 12, wherein said wider end of said funnel-shaped light concentrator is optically coupled at said fourth surface of said rear substrate and wherein said narrower end of said funnel-shaped light concentrator is optically coupled at said light sensing surface of said photo sensor.

14. The interior rearview mirror assembly of claim 1, wherein said light concentrator has a first end optically coupled at said fourth surface of said rear substrate and has a second end optically coupled at said light sensing surface of said photo sensor.

15. The interior rearview mirror assembly of claim 1, wherein said light concentrator has a reflector coating to enhance light collection and concentration.

16. The interior rearview mirror assembly of claim 15, wherein said reflector coating comprises at least one of a white diffuse reflective coating, a diffuser light reflector, a white paint, an Argent paint, a substantially specularly reflecting coating, a metal thin film or layer, a thin aluminum metal reflecting coating and a thin chromium metal reflecting coating.

17. The interior rearview mirror assembly of claim 1, comprising a near infrared filter rearward of said fourth surface of said rear substrate along an optical path to said light sensing surface of said photo sensor.

18. The interior rearview mirror assembly of claim 1, wherein said electro-optic reflective element comprises a fourth surface electrically conductive element at said fourth surface of said rear substrate, said fourth surface electrically conductive element being in electrically conductive continuity with one of said third surface transflective metallic reflector and said transparent second surface electrically conductive coating.

19. The interior rearview mirror assembly of claim 18, comprising a heating element at said fourth surface of said rear substrate, said heating element comprising a heating element substrate having an attaching surface for attaching to said fourth surface and a rear surface opposite said attaching surface, said heating element substrate having an electrically conductive element established thereat, said electrically conductive element generating heat to heat a portion of said heating element when powered.

20. The interior rearview mirror assembly of claim 19, wherein said heating element is not disposed at said fourth surface where said light concentrator is disposed.

21. The interior rearview mirror assembly of claim 20, comprising a back plate attached to at least a portion of said heating element, wherein said back plate includes a plurality of apertures therethrough for at least partially receiving respective electrical connectors therethrough when said back plate is attached to said at least a portion of said heating element, said electrical connectors being conductively connected to the respective first and second conductive elements of said heating element.

22. An interior rearview mirror assembly suitable for use in a vehicle, said interior rearview mirror assembly comprising:

an electrochromic reflective element comprising a front substrate and a rear substrate and an electrochromic medium disposed therebetween;

wherein said front substrate has a first surface and a second surface, said second surface having a transparent second surface electrically conductive coating disposed thereon;

wherein said rear substrate has a third surface and a fourth surface, said third surface having a third surface transflective metallic reflector disposed thereon;

a photo sensor disposed behind said fourth surface of said rear substrate and operable to detect light passing through said third surface transflective metallic reflector and said electrochromic reflective element;

a light concentrator disposed between said photo sensor and said fourth surface of said rear substrate, wherein said light concentrator receives light passing through said third surface transflective metallic reflector of said electrochromic reflective element and concentrates light onto a light sensing surface of said photo sensor;

wherein said light concentrator receives light at a light receiving region of said light concentrator and concentrates received light at said light sensing surface of said photo sensor, wherein said light sensing surface of said photo sensor has a smaller area than the area of said light receiving region of said light concentrator; and

wherein said light receiving region of said light concentrator has a cross dimension of at least about 5 mm and wherein said light sensing surface of said photo sensor has a cross dimension of less than about 3 mm.

23. The interior rearview mirror assembly of claim 22, wherein said light concentrator concentrates about 25 times more light onto said light sensing surface of said photo sensor than said photo sensor would otherwise receive.

24. The interior rearview mirror assembly of claim 23, wherein said light concentrator comprises at least one of a lens, a combination of lenses, an optical element, a combination of optical elements, a funnel-shaped element, a light channel, a compound parabolic collector and a light pipe.

25. The interior rearview mirror assembly of claim 22, wherein said light concentrator has a first end optically coupled at said fourth surface of said rear substrate and has a second end optically coupled at said light sensing surface of said photo sensor.

26. The interior rearview mirror assembly of claim 22, wherein said light receiving region of said light concentrator has a cross dimension of at least about 10 mm.

27. The interior rearview mirror assembly of claim 22, comprising a near infrared filter rearward of said fourth surface of said rear substrate along an optical path to said light sensing surface of said photo sensor.

28. An interior rearview mirror assembly suitable for use in a vehicle, said interior rearview mirror assembly comprising:

an electrochromic reflective element comprising a front substrate and a rear substrate and an electrochromic medium disposed therebetween;

wherein said front substrate has a first surface and a second surface, said second surface having a transparent second surface electrically conductive coating disposed thereon;

wherein said rear substrate has a third surface and a fourth surface, said third surface having a third surface transflective metallic reflector disposed thereon;

a photo sensor disposed behind said fourth surface of said rear substrate and operable to detect light passing through said third surface transflective metallic reflector and said electrochromic reflective element;

a light concentrator disposed between said photo sensor and said fourth surface of said rear substrate, wherein said light concentrator receives light passing through said third surface transflective metallic reflector of said electrochromic reflective element and concentrates light onto a light sensing surface of said photo sensor;

wherein said light concentrator receives light at a light receiving region of said light concentrator and concentrates received light at said light sensing surface of said photo sensor, wherein said light sensing surface of said photo sensor has a smaller area than the area of said light receiving region of said light concentrator; and

wherein said light concentrator comprises at least one of a lens, a combination of lenses, an optical element, a combination of optical elements, a funnel-shaped element, a light channel, a compound parabolic collector and a light.

29. The interior rearview mirror assembly of claim 28, wherein said light receiving region of said light concentrator has a cross dimension of at least about 5 mm and wherein said light sensing surface of said photo sensor has a cross dimension of less than about 3 mm.