HOLLOW GOLF CLUB HEAD

• US 20110294599A1
• Filed: 06/01/2010
• Published: 12/01/2011
• Est. Priority Date: 06/01/2010
• Status: Active Grant

• Current Assignee: Taylor Made Golf Co., Inc.
• Original Assignee: Taylor Made Golf Co., Inc.
• Inventors: Albertsen, Jeffrey J., Burnett, Michael Scott
• Granted Patent: US 8,235,844 B2
• Time in Patent Office: Days
• US Class Current: 473/349
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0412 Volume
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like

Abstract

A hollow golf club incorporating a stress reducing feature including a crown located stress reducing feature, located on the crown of the club head, and a sole located stress reducing feature, located on the sole of the club head. The location and size of the stress reducing features, and their relationship to one another, play a significant role in reducing the peak stress seen on the golf club'"'"'s face during an impact with a golf ball, as well as selectively increasing deflection of the face.

Claims

1. A hollow golf club comprising:

(A) a shaft (200) having a proximal end (210) and a distal end (220);

(B) a grip (300) attached to the shaft proximal end (210); and

(C) a golf club head (400) having

(i) a face (500) positioned at a front portion (402) of the golf club head (400) where the golf club head (400) impacts a golf ball, wherein the face (500) has a loft of at least 12 degrees and no more than 30 degrees, and wherein the face (400) includes an engineered impact point (EIP), a top edge height (TEH), and a lower edge height (LEH);

(ii) a sole (700) positioned at a bottom portion of the golf club head (400);

(iii) a crown (600) positioned at a top portion of the golf club head (400);

(iv) a skirt (800) positioned around a portion of a periphery of the golf club head (400) between the sole (700) and the crown (600), wherein the face (500), sole (700), crown (600), and skirt (800) define an outer shell that further defines a head volume that is less than 300 cubic centimeters, and wherein the golf club head (400) has a rear portion (404) opposite the face (500);

(v) a bore having a center that defines a shaft axis (SA) which intersects with a horizontal ground plane (GP) to define an origin point, wherein the bore is located at a heel side (406) of the golf club head (400) and receives the shaft distal end (220) for attachment to the golf club head (400), and wherein a toe side (408) of the golf club head (400) is located opposite of the heel side (406);

(vi) a club head (400) mass of less than 270 grams;

(vii) a center of gravity (CG) located;

(a) vertically toward the crown (600) of the golf club head (400) from the origin point a distance Ycg;

(b) horizontally from the origin point toward the toe side (408) of the golf club head (400) a distance Xcg that is generally parallel to the face (500) and the ground plane (GP); and

(c) a distance Zcg from the origin toward the rear portion (404) in a direction generally orthogonal to the vertical direction used to measure Ycg and generally orthogonal to the horizontal direction used to measure Xcg;

(viii) the engineered impact point (EIP) located;

(a) vertically toward the crown (600) of the golf club head (400) from the origin point a distance Yeip, wherein 0.5″

>

(Yeip−

Ycg)>

−

0.5″

;

(b) horizontally from the origin point toward the toe side (408) of the golf club head (400) a distance Xeip that is generally parallel to the face (500) and the ground plane (GP), wherein 0.5″

>

(Xeip−

Xcg)>

−

0.5″

; and

(c) a distance Zeip from the origin toward the face (500) in a direction generally orthogonal to the vertical direction used to measure Ycg and generally orthogonal to the horizontal direction used to measure Xcg, wherein (Zeip+Zcg)<

2.0″

;

(ix) a stress reducing feature (1000) including a crown located SRF (1100) located on the crown (600) and a sole located SRF (1300) located on the sole (700), wherein;

(a) the crown located SRF (1100) has a CSRF length (1110) between a CSRF toe-most point (1112) and a CSRF heel-most point (1116), a CSRF leading edge (1120) having a CSRF leading edge offset (1122), a CSRF width (1140), and a CSRF depth (1150);

(b) the sole located SRF (1300) has a SSRF length (1310) between a SSRF toe-most point (1312) and a SSRF heel-most point (1316), a SSRF leading edge (1320) having a SSRF leading edge offset (1322), a SSRF width (1340), and a SSRF depth (1350);

wherein

(c) the minimum CSRF leading edge offset (1122) is less than the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH), and the minimum SSRF leading edge offset (1322) is at least two percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

2. The hollow golf club of claim 1, wherein the minimum CSRF leading edge offset (1122) at least ten percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH), and the minimum CSRF width (1140) is at least fifty percent of the CSRF leading edge offset (1122).

3. The hollow golf club of claim 2, wherein the minimum CSRF leading edge offset (1122) at least twenty percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

4. The hollow golf club of claim 1, wherein the minimum SSRF leading edge offset (1322) at least ten percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH), and the SSRF width (1340) is at least fifty percent of the minimum SSRF leading edge offset (1322).

5. The hollow golf club of claim 4, wherein the minimum SSRF leading edge offset (1322) at least twenty percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

6. The hollow golf club of claim 1, wherein the golf club head (400) includes a blade length (BL) of at least 3.0 inches when the blade length (BL) is measured horizontally from the origin point toward the toe side (408) of the golf club head (400) to the most distant point on the golf club head in this direction, wherein the blade length (BL) includes:

(a) a heel blade length section (Abl) measured in the same direction as the blade length (BL) from the origin point to the engineered impact point (EIP), wherein the heel blade length section (Abl) is at least 0.8 inches;

(b) a toe blade length section (Bbl);

wherein

(c) the CSRF length (1110) is at least as great as the heel blade length section (Abl) and the SSRF length (1310) is at least as great as the heel blade length section (Abl); and

(d) the maximum CSRF depth (1150) is at least five percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH) and the maximum SSRF depth (1350) is at least five percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

7. The hollow golf club head of claim 6, wherein

(a) a CSRF origin offset (1118) is the distance from the origin point to the CSRF heel-most point (1116) in the same direction as the Xcg distance such that the CSRF origin offset (1118) is a positive value when the CSRF heel-most point (1116) is located toward the toe side (408) of the golf club head (400) from the origin point, and the CSRF origin offset (1118) is a negative value when the CSRF heel-most point (1116) is located toward the heel side (406) of the golf club head (400) from the origin point;

(b) a SSRF origin offset (1318) is the distance from the origin point to the SSRF heel-most point (1316) in the same direction as the Xcg distance such that the SSRF origin offset (1318) is a positive value when the SSRF heel-most point (1316) is located toward the toe side (408) of the golf club head (400) from the origin point, and the SSRF origin offset (1318) is a negative value when the SSRF heel-most point (1316) is located toward the heel side (406) of the golf club head (400) from the origin point; and

(c) the SSRF origin offset (1318) is a positive value.

8. The hollow golf club head of claim 7, wherein the CSRF origin offset (1118) is a negative value with a magnitude of at least five percent of the heel blade length section (Abl).

9. The hollow golf club head of claim 7, wherein the CSRF origin offset (1118) is a positive value with a magnitude of at least five percent of the heel blade length section (Abl).

10. The hollow golf club head of claim 6, wherein

(a) a CSRF toe offset (1114) is the distance measured in the same direction as the Xcg distance from the CSRF toe-most point (1112) to the most distant point on the toe side (408) of golf club head (400) in this direction;

(b) a SSRF toe offset (1314) is the distance measured in the same direction as the Xcg distance from the SSRF toe-most point (1312) to the most distant point on the toe side (408) of golf club head (400) in this direction; and

(c) the CSRF toe offset (1114) is at least as great as fifty percent of the heel blade length section (Abl) and the SSRF toe offset (1314) is at least as great as fifty percent of the heel blade length section (Abl).

11. The hollow golf club of claim 6, wherein the maximum CSRF width (1140) is at least five percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH), and the maximum SSRF width (1340) is at least five percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

12. The hollow golf club of claim 11, wherein the maximum CSRF width (1140) is at least twenty percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH), and the maximum SSRF width (1340) is at least twenty percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

13. The hollow golf club of claim 1, wherein the crown located SRF (1100) and the sole located SRF (1300) are located behind a plane defined by the shaft axis (SA) and the Xcg direction.

14. The hollow golf club of claim 1, wherein the CSRF leading edge (1120) is located behind a plane defined by the shaft axis (SA) and the Xcg direction a distance that is at least ten percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

15. The hollow golf club of claim 1, wherein the SSRF leading edge (1320) is located behind a plane defined by the shaft axis (SA) and the Xcg direction a distance that is at least five percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

16. The hollow golf club of claim 14, wherein the CSRF leading edge (1120) is located behind a plane defined by the shaft axis (SA) and the Xcg direction a distance that is at least fifty percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

17. The hollow golf club of claim 15, wherein the SSRF leading edge (1320) is located behind a plane defined by the shaft axis (SA) and the Xcg direction a distance that is at least fifty percent of the difference between the maximum top edge height (TEH) and the minimum lower edge height (LEH).

18. The hollow golf club of claim 6, wherein the CSRF depth (1150) is less at the face centerline than at least one point on the toe side (408) of the face centerline and at least one point on the heel side (406) of the face centerline.

19. The hollow golf club of claim 11, wherein the CSRF width (1140) is less at the face centerline than at least one point on the toe side (408) of the face centerline and at least one point on the heel side (406) of the face centerline.

20. A hollow golf club comprising:

(A) a shaft (200) having a proximal end (210) and a distal end (220);

(B) a grip (300) attached to the shaft proximal end (210); and

(C) a golf club head (400) having;

(i) a face (500) positioned at a front portion (402) of the golf club head (400) where the golf club head (400) impacts a golf ball, wherein the face (500) has a loft of at least 12 degrees and no more than 30 degrees, and wherein the face (400) includes an engineered impact point (EIP) and a top edge height (TEH);

(ii) a sole (700) positioned at a bottom portion of the golf club head (400);

(iii) a crown (600) positioned at a top portion of the golf club head (400);

(iv) a skirt (800) positioned around a portion of a periphery of the golf club head (400) between the sole (700) and the crown (600), wherein the face (500), sole (700), crown (600), and skirt (800) define an outer shell that further defines a head volume that is less than 300 cubic centimeters, and wherein the golf club head (400) has a rear portion (404) opposite the face (500);

(v) a bore having a center that defines a shaft axis (SA) which intersects with a horizontal ground plane (GP) to define an origin point, wherein the bore is located at a heel side (406) of the golf club head (400) and receives the shaft distal end (220) for attachment to the golf club head (400), and wherein a toe side (408) of the golf club head (400) is located opposite of the heel side (406);

(vi) a club head (400) mass of less than 270 grams;

(vii) a center of gravity (CG) located;

(a) vertically toward the crown (600) of the golf club head (400) from the origin point a distance Ycg;

(b) horizontally from the origin point toward the toe side (408) of the golf club head (400) a distance Xcg that is generally parallel to the face (500) and the ground plane (GP); and

(c) a distance Zcg from the origin toward the rear portion (404) in a direction generally orthogonal to the vertical direction used to measure Ycg and generally orthogonal to the horizontal direction used to measure Xcg;

(viii) a club moment arm (CMA) from the CG to the engineered impact point (EIP) of less than 1.3 inches; and

(ix) a stress reducing feature (1000) including a crown located SRF (1100) located on the crown (600) and a sole located SRF (1300) located on the sole (700), wherein;

(a) the crown located SRF (1100) has a CSRF length (1110) between a CSRF toe-most point (1112) and a CSRF heel-most point (1116), a CSRF leading edge (1120), a CSRF width (1140), and a CSRF depth (1150);

(b) the sole located SRF (1300) has a SSRF length (1310) between a SSRF toe-most point (1312) and a SSRF heel-most point (1316), a SSRF leading edge (1320), a SSRF width (1340), and a SSRF depth (1350); and

(c) a SRF connection plane (1500) passes through a portion of the crown located SRF (1100) and the sole located SRF (1300), wherein a CG-to-plane offset (1600) is the shortest distance from the center of gravity (CG) to the SRF connection plane (1500), and the CG-to-plane offset (1600) is at least twenty-five percent less than the club moment arm (CMA).

21. The hollow golf club of claim 20, wherein the CG-to-plane offset (1600) is at least twenty-five percent of the club moment arm (CMA) and less than seventy-five percent of the club moment arm (CMA).

22. The hollow golf club of claim 21, wherein the CG-to-plane offset (1600) is at least forty percent of the club moment arm (CMA) and less than sixty percent of the club moment arm (CMA).

23. The hollow golf club of claim 20, wherein the golf club head (400) includes a blade length (BL) of at least 3.0 inches when the blade length (BL) is measured horizontally from the origin point toward the toe side (408) of the golf club head (400) to the most distant point on the golf club head (400) in this direction, wherein the blade length (BL) includes:

(a) a heel blade length section (Abl) measured in the same direction as the blade length (BL) from the origin point to the engineered impact point (EIP), wherein the heel blade length section (Abl) is at least 0.8 inches; and

(b) a toe blade length section (Bbl);

(c) wherein the CSRF length (1110) is at least as great as the heel blade length section (Abl) and the SSRF length (1310) is at least as great as the heel blade length section (Abl), and the maximum CSRF depth (1150) is at least ten percent of the Ycg distance and the maximum SSRF depth (1350) is at least ten percent of the Ycg distance.

24. The hollow golf club head of claim 23, wherein

(a) a CSRF origin offset (1118) is the distance from the origin point to the CSRF heel-most point (1116) in the same direction as the Xcg distance such that the CSRF origin offset (1118) is a positive value when the CSRF heel-most point (1116) is located toward the toe side (408) of the golf club head (400) from the origin point, and the CSRF origin offset (1118) is a negative value when the CSRF heel-most point (1116) is located toward the heel side (406) of the golf club head (400) from the origin point;

(b) a SSRF origin offset (1318) is the distance from the origin point to the SSRF heel-most point (1316) in the same direction as the Xcg distance such that the SSRF origin offset (1318) is a positive value when the SSRF heel-most point (1316) is located toward the toe side (408) of the golf club head (400) from the origin point, and the SSRF origin offset (1318) is a negative value when the SSRF heel-most point (1316) is located toward the heel side (406) of the golf club head (400) from the origin point; and

(c) the SSRF origin offset (1318) is a positive value.

25. The hollow golf club head of claim 24, wherein the CSRF origin offset (1118) is a negative value with a magnitude of at least five percent of the heel blade length section (Abl).

26. The hollow golf club head of claim 24, wherein the CSRF origin offset (1118) is a positive value with a magnitude of at least five percent of the heel blade length section (Abl).

27. The hollow golf club head of claim 20, wherein

(a) a CSRF toe offset (1114) is the distance measured in the same direction as the Xcg distance from the CSRF toe-most point (1112) to the most distant point on the toe side (408) of golf club head (400) in this direction;

(b) a SSRF toe offset (1314) is the distance measured in the same direction as the Xcg distance from the SSRF toe-most point (1312) to the most distant point on the toe side (408) of golf club head (400) in this direction; and

(c) the CSRF toe offset (1114) is at least fifty percent of the heel blade length section (Abl) and the SSRF toe offset (1314) is at least fifty percent of the heel blade length section (Abl).

28. The hollow golf club of claim 20, wherein the maximum CSRF width (1140) is at least ten percent of the Zcg distance and the maximum SSRF width (1340) is at least ten percent of the Zcg distance.

29. The hollow golf club of claim 28, wherein the maximum CSRF width (1140) is at least forty percent of the Zcg distance and the maximum SSRF width (1340) is at least forty percent of the Zcg distance.

30. The hollow golf club of claim 20, wherein the crown located SRF (1100) and the sole located SRF (1300) are located behind a plane defined by the shaft axis (SA) and the Xcg direction.

31. The hollow golf club of claim 20, wherein the CSRF leading edge (1120) is located behind a plane defined by the shaft axis (SA) and the Xcg direction a distance that is at least twenty percent of the Zcg distance.

32. The hollow golf club of claim 20, wherein the SSRF leading edge (1320) is located behind a plane defined by the shaft axis (SA) and the Xcg direction a distance that is at least ten percent of the Zcg distance.

33. The hollow golf club of claim 20, wherein the CSRF leading edge (1120) is located behind a plane defined by the shaft axis (SA) and the Xcg direction a distance that is at least seventy-five percent of the Zcg distance.

34. The hollow golf club of claim 20, wherein the SSRF leading edge (1320) is located behind a plane defined by the shaft axis (SA) and the Xcg direction a distance that is at least seventy-five percent of the Zcg distance.

35. The hollow golf club of claim 20, wherein the SRF connection plane (1500) is oriented at a connection plane angle (1510) from the vertical and the connection plane angle (1510) is greater than zero and less than ninety percent of a loft of the club head (400).

36. The hollow golf club of claim 20, wherein the SRF connection plane (1500) is oriented at a connection plane angle (1510) from the vertical and the connection plane angle (1510) is at least ten percent greater than a loft of the club head (400).

37. The hollow golf club of claim 20, wherein the CSRF depth (1150) is less at a face centerline than at least one point on the toe side (408) of the face centerline (FC) and at least one point on the heel side (406) of the face centerline (FC).

38. The hollow golf club of claim 20, wherein the crown located SRF (1100) has a CSRF cross-sectional area (1170), and the CSRF cross-sectional area (1170) is less at a face centerline (FC) than at least one point on the toe side (408) of the face centerline (FC) and at least one point on the heel side (406) of the face centerline (FC).

39. A hollow golf club comprising:

(A) a shaft (200) having a proximal end (210) and a distal end (220);

(B) a grip (300) attached to the shaft proximal end (210); and

(C) a golf club head (400) having;

(i) a face (500) positioned at a front portion (402) of the golf club head (400) where the golf club head (400) impacts a golf ball, wherein the face (500) has a loft of at least 12 degrees and no more than 30 degrees, and wherein the face (400) includes an engineered impact point (EIP), a top edge height (TEH), a lower edge height (LEH), and a face thickness (530) of less than 0.120 inches;

(ii) a sole (700) positioned at a bottom portion of the golf club head (400);

(iii) a crown (600) positioned at a top portion of the golf club head (400);

(iv) a skirt (800) positioned around a portion of a periphery of the golf club head (400) between the sole (700) and the crown (600), wherein the face (500), sole (700), crown (600), and skirt (800) define an outer shell that further defines a head volume that is less than 300 cubic centimeters, and wherein the golf club head (400) has a rear portion (404) opposite the face (500);

(v) a bore having a center that defines a shaft axis (SA) which intersects with a horizontal ground plane (GP) to define an origin point, wherein the bore is located at a heel side (406) of the golf club head (400) and receives the shaft distal end (220) for attachment to the golf club head (400), and wherein a toe side (408) of the golf club head (400) is located opposite of the heel side (406);

(vi) a club head (400) mass of less than 270 grams;

(vii) a center of gravity (CG) located;

(a) vertically toward the crown (600) of the golf club head (400) from the origin point a distance Ycg;

(b) horizontally from the origin point toward the toe side (408) of the golf club head (400) a distance Xcg that is generally parallel to the face (500) and the ground plane (GP); and

(c) a distance Zcg from the origin toward the rear portion (404) in a direction generally orthogonal to the vertical direction used to measure Ycg and generally orthogonal to the horizontal direction used to measure Xcg; and

(viii) a stress reducing feature (1000) including a crown located SRF (1100) located on the crown (600) and a sole located SRF (1300) located on the sole (700), wherein a stress-to-deflection ratio of the peak stress on the face to the peak deflection of the face when exposed to an approximate impact force is less than 5000 ksi per inch of deflection, wherein the approximate impact force is applied to the face (500) over a 0.6 inch diameter, centered on the engineered impact point (EIP), and the approximate impact force is at least 1000 lbf and no more than 4000 lbf.

40. The hollow golf club of claim 39, wherein the face thickness (530) is less than 0.100 inches and the stress-to-deflection ratio is less than 4500 ksi per inch of deflection.

41. The hollow golf club of claim 40, wherein the stress-to-deflection ratio is less than 4300 ksi per inch of deflection.

42. The hollow golf club of claim 39, wherein the face (500) has a characteristic time of at least 220 microseconds and the head volume is less than 200 cubic centimeters.

43. The hollow golf club of claim 39, wherein the face (500) has a characteristic time of at least 240 microseconds, the head volume is less than 170 cubic centimeters, and a face height between the maximum top edge height (TEH) and the minimum lower edge (LEH) is less than 1.50 inches.