Zero-heat-flux, deep tissue temperature measurement system

• US 20120289855A1
• Filed: 11/17/2011
• Published: 11/15/2012
• Est. Priority Date: 05/10/2011
• Status: Active Grant

• Current Assignee: Solventum Intellectual Properties Company (Solventum Corp.)
• Original Assignee: Arizant Healthcare Inc. (3M Company)
• Inventors: Bieberich, Mark T., Hansen, Gary L., Prachar, Timothy J., Staab, Ryan J., Van Duren, Albert P., White, Elecia, Ziaimehr, Allen H., Dion, Phillip G., Palchak, David R.
• Granted Patent: US 9,354,122 B2
• Time in Patent Office: Days
• US Class Current: 600/549
• CPC Class Codes: G01K 1/165 for application in zero heat flux sensors
• CPC Class Codes: G01K 13/20 Clinical contact thermometers for use with humans or animals
• CPC Class Codes: G01K 15/005 Calibration
• CPC Class Codes: G01K 7/22 the element being a non-linear resistance, e.g. thermistor G01K7/26 takes precedence

Abstract

A zero-heat-flux, deep tissue temperature measurement system measures internal body temperature by way of a probe having a heater and thermal sensors arranged in a zero-heat-flux construction. The measurement system includes control mechanization that determines heater and skin temperatures based upon data obtained from the probe and uses those temperatures to calculate a deep tissue temperature. The measurement system includes a signal interface cable having a connector where a probe can be releasably connected to the system. The cable and attached connector are a removable and replaceable part of the system, separate from the probe. The measurement system provides an output signal imitating a standard input signal configuration used by other equipment.

Claims

1. A zero-heat-flux temperature measurement system for measuring deep tissue temperature using a probe with first and second flexible substrate layers sandwiching a layer of thermally insulating material and a tab with electrical connection pads, in which a heater and a first thermal sensor are disposed on the first substrate layer, a second thermal sensor and a programmable memory device are disposed on the second substrate layer, the system including:

a controller with a signal connector jack and an emulator;

a probe signal interface cable with first and second ends;

a first connector attached to the first end of the probe signal interface cable for detachably connecting to the tab; and

,

a second connector attached to the second end of the probe signal interface cable for being inserted into and removed from the signal connector jack in the controller;

in which the probe signal interface cable and the first and second connectors are a single integrated element separate from the probe.

2. The zero-heat-flux temperature measurement system of claim 1, including a heater switch operative to switch a pulse-width-modulated drive signal through the probe signal interface cable to the heater.

3. The zero-heat-flux temperature system of claim 1, in which the controller includes probe control logic, and the zero-heat-flux temperature system further includes an information switch having a first state in which the information switch is operative to connect thermistor signals from the probe signal interface cable to the probe control logic and a second state in which the information switch is operative to connect programmable memory device information from the probe signal interface cable to the control logic.

4. The zero-heat-flux temperature system of claim 3, including a heater switch operative to switch a pulse-width-modulated drive signal through the probe signal interface cable to the heater.

5. The zero-heat-flux temperature system of claim 4, in which the first state of the information switch means blocks the transfer of programmable memory device signals from being transferred through the probe signal interface cable and the second state of the information switch means enables the transfer of programmable memory device signals through the probe signal interface cable.

6. The zero-heat-flux temperature system of claim 5, further including an emulation unit with an emulation output jack, and an emulation output cable connected to the emulation output jack.

7. The zero-heat-flux temperature system of claim 6, in which the emulation output unit emulates a YSI-400 thermistor.

8. A deep tissue temperature measurement system, including:

a zero-heat-flux measurement probe with a heater, a first thermal sensor operative to sense a heater temperature, a second thermal sensor operative to sense a skin temperature, and a programmable memory device, and a connector interface;

a processing unit with probe signal connector and emulator jacks;

a probe signal interface cable with first and second ends;

a first connector attached to the first end of the probe signal interface cable and connected to and removed from the probe connector interface;

a second connector attached to the second end of the probe signal interface cable for being inserted into and removed from the probe signal connector jack;

in which the probe signal interface cable and the first and second connectors are a single integrated element separate from the probe; and

,

a thermistor emulator operative to provide an emulator output signal at the emulator output jack.

9. The deep tissue temperature measurement system of claim 8, further including a heater switch operative to switch a heater drive signal through the probe signal interface cable to the heater.

10. The deep tissue temperature measurement system of claim 8, in which the processing unit includes a controller, and the deep tissue temperature system further includes an information switch having a first state in which the information switch is operative to connect thermistor signals from the probe signal interface cable to the controller and a second state in which the information switch is operative to connect programmable memory device information from the probe signal interface cable to the controller and to connect information from the controller to the programmable memory device.

11. The deep tissue temperature measurement system of claim 10, including a heater switch operative to switch a pulse-width-modulated drive signal through the probe signal interface cable to the heater.

12. The deep tissue temperature measurement system of claim 9, in which the first state of the information switch means blocks the transfer of programmable memory device signals from being transferred through the probe signal interface cable and the second state of the information switch means enables the transfer of programmable memory device signals through the signal interface cable.

13. The deep tissue temperature measurement system of claim 8, further including an emulation output cable connected to the emulator output jack.

14. The deep tissue temperature measurement system of claim 13, in which the thermistor emulator emulates a YSI-400 thermistor.

15. A zero-heat-flux, deep tissue temperature measurement controller-executed method of measuring deep tissue temperature using a zero-heat-flux temperature measurement probe with a heater and a first thermal sensor disposed on a first substrate layer, and a second thermal sensor and a programmable memory device disposed on a second substrate layer, by the zero-heat-flux deep tissue temperature measurement controller-executed steps of:

setting an information switch to a first state;

reading thermistor calibration information from the programmable memory device through the information switch in the first state;

setting the information switch to a second state;

and then controlling the probe by the following control loop;

reading heater and skin temperature signals from the first and second thermal sensors, respectively, through the information switch in the second state;

generating heater and skin temperature values by combining the heater and skin temperature signals with the thermistor calibration information;

generating a pulse-width-modulated heater drive signal based on the heater and skin temperature values;

applying the heater drive signal to the heater;

displaying the skin temperature value as a deep tissue temperature; and

,

turning the heater off if respective heater or temperature limits are exceeded, otherwise, executing the control loop again.

16. The method of claim 15, further including the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a thermal sensor output in response to the skin temperature value.

17. The method of claim 16, in which the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a thermal sensor output in response to the skin temperature value includes the zero-heat-flux deep temperature measurement controller-executed step of controlling a thermistor emulator in response to the skin temperature value.

18. The method of claim 16, in which the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a thermal sensor output in response to the skin temperature value includes the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a YSI-400 thermistor in response to the skin temperature value.

19. The method of claim 16, in which the zero-heat-flux deep tissue temperature measurement controller-executed step of generating a pulse-width-modulated heater drive signal based on the heater and skin temperature values includes the zero-heat-flux deep tissue temperature measurement controller-executed steps of:

combining the heater and skin temperature values to obtain a difference value;

generating a proportional-integral-derivative value in response to the difference value; and

,

applying the proportional-integral-derivative value to a voltage-controlled oscillator.

20. The method of claim 19, in which the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a thermal sensor output in response to the skin temperature value includes the zero-heat-flux deep tissue temperature measurement controller-executed step of emulating a YSI-400 thermistor in response to the skin temperature value.

21. A combination for measuring deep tissue temperature, comprising:

a zero-heat-flux probe with first and second flexible substrate layers sandwiching a layer of thermally insulating material, a heater and a first thermal sensor disposed on the first substrate layer, a second thermal sensor and a programmable memory device disposed on the second substrate layer, and a tab with electrical connection pads appended to the probe;

a signal interface cable with first and second ends, a first connector attached to the first end and detachably connected to the tab, and a second connector attached to the second end for removable insertion into a signal connector jack;

a zero-heat-flux controller in electrical communication with the signal connector jack and configured to exchange signals with the zero-heat-flux so as to read thermistor calibration information from the programmable memory device and heater and skin temperature signals from the first and second thermal sensors, respectively,

in which the zero-heat-flux controller is further configured to;

generate heater and skin temperature values by combining the heater and skin temperature signals with the thermistor calibration information;

generate a pulse-width-modulated heater drive signal based on the heater and skin temperature values;

apply the heater drive signal to the heater via the signal interface cable;

display the skin temperature value as a deep tissue temperature value; and

,

turn the heater off if respective heater or temperature limits are exceeded.

22. The combination for measuring deep tissue temperature of claim 21, in which the zero-heat-flux controller is further configured to generate an output signal emulating the response of a thermistor to the deep tissue temperature value.

23. The combination for measuring deep tissue temperature of claim 21, in which the zero-heat-flux controller is further configured to generate the pulse-width-modulated heater drive signal by subjecting a difference between the heater and skin temperature values to a proportional-integral-derivative formula.

24. The combination for measuring deep tissue temperature of claim 23, in which the zero-heat-flux controller is further configured to emulate the output of a YSI-400 thermistor in response to the skin temperature value.

25. A controller-executed method of operating a zero-heat-flux temperature measurement probe with a heater and a first thermal sensor disposed on a first substrate layer, and a second thermal sensor and a programmable memory device disposed on a second substrate layer, by the controller-executed steps of:

in response to connection of the zero-heat-flux temperature measurement probe to the controller;

checking electrical integrity of the heater;

reading a data value regarding prior use of the probe from the programmable memory device;

if the data value is equal to a limit value, interrupting operation of the controller;

otherwise,

changing the data value to account for a current use;

writing the changed data value to the programmable memory device; and

,

measuring deep tissue temperature with the zero-heat-flux temperature measurement probe.

26. The controller-executed method of claim 25, in which the data value is a use count, the limit value is zero, and the step of changing the data value includes decrementing the use count.

27. The controller-executed method of claim 25, in which the data value is a use time, the limit value is a maximum time, and the step of changing the data value includes incrementing the use time.

28. A thermistor emulation system comprising an output light-dependent resistor, a light source positioned to generate illumination that operates the light-dependent resistor, and a controller coupled to control the light source, the controller comprising emulation control logic operative to cause the light-dependent resistor to imitate a thermistor.

29. The thermistor emulation system of claim 28, in which the emulation control logic controls the light source in response to a control signal representing a temperature.

30. The thermistor emulation system of claim 29, in which the emulation control logic is operative to cause the light-dependent resistor to imitate a YSI-400 thermistor.

31. The thermistor emulation system of claim 28, further comprising a feedback light-dependent resistor positioned to be illuminated by the light source, in which the emulation control logic is operative to regulate the output light-dependent resistor in response to operation of the feedback light-dependent resistor caused by illumination by the light source.

32. The thermistor emulation system of claim 31, in which the emulation control logic controls the light source in response to a control signal representing a temperature.

33. The thermistor emulation system of claim 32, in which the emulation control logic is operative to cause the light-dependent resistor to imitate a YSI-400 thermistor.

34. A method for emulating a thermistor by operating an illumination source to illuminate an output light-dependent resistor, and executing an emulation control logic operative to control the illumination source so as to cause the light-dependent resistor to imitate a thermistor.

35. The method of claim 34, in which the execution of the emulation control logic controls the light source in response to a control signal representing a temperature.

36. The method of claim 35, in which execution of the emulation control logic causes the light-dependent resistor to imitate a YSI-400 thermistor.

37. The method of claim 34, further comprising operating an illumination source to illuminate a feedback light-dependent resistor, in which executing the emulation control logic regulates the output light-dependent resistor in response to operation of the feedback light-dependent resistor caused by illumination by the light source.

38. The method of claim 37, in which the execution of the emulation control logic controls the light source in response to a control signal representing a temperature.

39. The method of claim 38, in which the emulation control logic causes the light-dependent resistor to imitate a YSI-400 thermistor.