System and Implantable Device for Treating Chronic Kidney Disease

• US 20120289881A1
• Filed: 05/02/2012
• Published: 11/15/2012
• Est. Priority Date: 05/02/2011
• Status: Active Grant

• Current Assignee: Mozarc Medical US LLC
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Lyu, SuPing, Pudil, Bryant J., Meyer, Thomas Edward, Daniels, Mark Fredrick
• Granted Patent: US 9,017,277 B2
• Time in Patent Office: Days
• US Class Current: 604/9
• CPC Class Codes: A61M 1/1678 intracorporal peritoneal dialysis A61M1/28
• CPC Class Codes: B01D 2313/105 Supply manifolds
• CPC Class Codes: B01D 61/18 Apparatus therefor
• CPC Class Codes: B01D 61/28 Apparatus therefor
• CPC Class Codes: B01D 63/084 at least one flow duct intersecting the membranes

Abstract

An implantable dialysis device with a related medical system for intracorporeal dialysis and ultrafiltration of blood, and methods of use are described. The medical system includes an extracorporeal module, a cutaneous module, and an implantable module. Features of the implantable module facilitate delivery and flow of blood and dialysate through the medical system. A filter pack within the implantable module performs dialysis and ultrafiltration of blood. System cleansing is also described.

Claims

1. An implantable dialyzer, comprising:

a filter pack for hemodialysis and/or ultrafiltration having two or more membranes forming a membrane stack that has alternating dialysate and blood membrane channels interposed between each membrane;

a first manifold assembly connected to a first side of the filter pack containing both a blood and a dialysate manifold, each manifold having a specified cross-sectional geometry, wherein the blood manifold is in fluid communication with the blood membrane channels and the dialysate manifold is in fluid communication with the dialysate membrane channels;

a second manifold assembly connected to a second side of the filter pack containing both a blood and a dialysate manifold, each manifold having a specified cross-sectional geometry, wherein the blood manifold is in fluid communication with the blood membrane channels and the dialysate manifold is in fluid communication with the dialysate membrane channels;

a blood feed-in and a blood feed-out in fluid communication with the blood membrane channels via the blood manifolds;

a dialysate feed-in and a dialysate feed-out in fluid communication with the dialysate membrane channels via the dialysate manifolds; and

;

a housing encasing the filter pack.

2. The implantable dialyzer of claim 1, wherein any one of the blood and dialysate manifolds has a cross-sectional geometry selected from a substantially C-shape, U-shape, D-shape, circle, rectangle, triangle or semicircle.

3. The implantable dialyzer of claim 2, wherein the cross sectional geometry of a blood or dialysate manifold can transition to another cross-sectional geometry that is a substantially C-shape, U-shape, D-shape, circle, rectangle, triangle or semicircle.

4. The implantable dialyzer of claim 2, wherein a flow path of a blood or dialysate manifold is constant from a top-most part to a bottom-most part of the first or second manifold assembly or is constant from the bottom-most part to the top-most part of the first or second manifold assembly.

5. The implantable dialyzer of claim 2, wherein a flow path of a blood or dialysate manifold linearly tapers from a top-most part to a bottom-most part of the first or second manifold assembly or linearly tapers from the bottom-most part to the top-most part of the first or second manifold assembly.

6. The implantable dialyzer of claim 2, wherein a flow path of a blood or dialysate manifold non-linearly tapers from a top-most part to a bottom-most part of the first or second manifold assembly or non-linearly tapers from the bottom-most part to the top-most part of the first or second manifold assembly.

7. The implantable dialyzer of claim 2, wherein a flow path of a blood or dialysate manifold varies from a top-most part to a bottom-most part of the first or second manifold assembly or varies from the bottom-most part to the top-most part of the first or second manifold assembly.

8. The implantable dialyzer of claim 2, wherein the cross sectional geometry or area of a blood or dialysate manifold is constant from a top-most part to a bottom-most part.

9. The implantable dialyzer of claim 1, wherein the cross sectional geometry or area of a blood manifold tapers from wide to narrow in the direction of flow into the membrane stack and the dialysate manifold tapers from narrow to wide in the direction of flow out of the implantable module in the first manifold assembly.

10. The implantable dialyzer of claim 1, wherein the cross sectional geometry or area of a dialysate manifold tapers from wide to narrow in the direction of flow into the membrane stack and the blood manifold tapers from narrow to wide in the direction of flow out of the implantable module in the second manifold assembly.

11. The implantable dialyzer of claim 1, wherein the area of the cross-section of the blood manifold decreases in the direction of flow into the membrane stack and the area of the cross-section of the dialysate manifold increases in the direction of flow out of the implantable module in the first manifold assembly.

12. The implantable dialyzer of claim 1, wherein the area of the cross-section of the dialysate manifold decreases in the direction of flow into the membrane stack and the area of the cross-section of the blood manifold increases in the direction of flow out of the implantable module in the second manifold assembly.

13. The implantable dialyzer of claim 1, wherein the area of the cross-section of the blood and dialysate manifolds is constant.

14. The implantable dialyzer of claim 1, wherein the membranes have a hydraulic permeability equal to or greater than about 0.5 mL/min/m²/mmHg, a diffusive permeability equal to or greater than about 0.00015 cm/s, and an albumin sieve coefficient equal to or less than about 0.01.

15. The implantable dialyzer of claim 1, further comprising:

a shunt A connecting the dialysate manifold in the second manifold assembly defined as a dialysate feed manifold with the blood manifold in the second manifold assembly defined as a blood return manifold;

a shunt B connecting the blood manifold in the first manifold assembly defined as a blood feed manifold with the dialysate manifold in the first manifold assembly defined as a dialysate return manifold;

a valve V2 disposed on the blood feed manifold;

a valve V4 disposed on the blood return manifold;

a valve V1 disposed on the dialysate return manifold;

a valve V3 disposed on the dialysate feed manifold;

an external valve Ve1 disposed on the dialysate feed-in;

an external valve Ve2 disposed on the dialysate feed-out;

a valve V5 disposed on the shunt A; and

a valve V6 disposed on the shunt B.

16. The implantable dialyzer of claim 1, further comprising suturing holes disposed on the housing.

17. The implantable dialyzer of claim 1, further comprising a pump.

18. The implantable dialyzer of claim 1, wherein the housing is formed in a clamshell.

19. The implantable dialyzer of claim 1, wherein the housing is constructed of a biocompatible material.

20. The implantable dialyzer of claim 1, wherein spaces are formed in the housing at a top side or a bottom side.

21. The implantable dialyzer of claim 1, wherein the housing is contoured for ergonomic fit to a patient'"'"'s anatomy.

22. The implantable dialyzer of claim 1, wherein the housing is contoured for ergonomic fit to a patient'"'"'s anatomy, and a perimeter shape of the membranes is shaped to fit the housing.

23. The implantable dialyzer of claim 22, wherein the perimeter shape of an individual membrane is varied from one another to create an ergonomic fit to the housing.

24. The implantable dialyzer of claim 22, wherein an individual membrane is stacked at relative offsets from another individual membrane to create an ergonomic fit to the housing.

25. The implantable dialyzer of claim 1, wherein the blood feed-in and blood feed-out are counter-flowing relative to the dialysate feed-in and dialysate feed-out.

26. The implantable dialyzer of claim 1, wherein the blood feed-in and blood feed-out are co-flowing relative to the dialysate feed-in and dialysate feed-out.

27. The implantable dialyzer of claim 1, wherein the blood feed-in is tapered inwardly and the blood feed-out is tapered outwardly.

28. The implantable dialyzer of claim 1, wherein the dialysate feed-in is tapered inwardly, and the dialysate feed-out is tapered outwardly.

29. The implantable dialyzer of claim 1, wherein the dialysate and blood membrane channels are configured for counter-flow.

30. The implantable dialyzer of claim 1, wherein the dialysate and blood membrane channels are configured for co-flow.

31. The implantable dialyzer of claim 1, wherein the membrane stack elements have offset cavities to allow room for separate feed flow paths.

32. The implantable dialyzer of claim 1, wherein the membranes are curve shaped.

33. The implantable dialyzer of claim 1, wherein the stacked membrane layers are angled with respect to the housing.

34. The implantable dialyzer of claim 1, further comprising a membrane support matrix disposed on the membranes supporting the dialysate layer and promoting turbulence.

35. The implantable dialyzer of claim 1, wherein the first and second manifold assembly is connected to the first side of the filter pack by welding, gluing, bonding, or clamping.

50. A method for performing hemodialysis in the implantable dialyzer of claim 15, comprising the steps of:

turning on valve V2,

turning on valve V4,

turning on valve Ve1, and

turning on valve Ve2.

51. A method for performing ultrafiltration in the implantable dialyzer of claim 15, comprising the steps of:

turning on valve V2,

turning on valve V4,

turning off valve Ve1, and

turning on valve Ve2.

52. A method for performing blood path soaking in the implantable dialyzer of claim 15, comprising the steps of:

turning on valve V2,

turning off valve V4,

turning off valve Ve1, and

turning off valve Ve2.

53. A method for controlling dialysate path flushing in the implantable dialyzer of claim 15, comprising the steps of:

turning off valve V2,

turning off valve V4,

turning on valve Ve1, and

turning on valve Ve2.

54. A method for controlling blood path leaking in the implantable dialyzer of claim 15, comprising the steps of:

turning off valve V2,

turning off valve V4,

turning on valve Ve1, and

turning on valve Ve2.

55. A method for controlling contamination in the implantable dialyzer of claim 15, comprising the steps of:

turning off valve V2,

turning off valve V4,

turning off valve Ve1, and

turning off valve Ve2.

36. An implantable dialyzer, comprising:

a bundled fiber filter comprising a plurality of hollow fibers for hemodialysis and/or ultrafiltration contained in a dialysate compartment surrounding the hollow fibers;

a blood flow distributor that can distribute blood to the hollow fibers using blood from a blood inlet;

a blood flow collector that can collect dialyzed blood out from the hollow fibers and exit the dialyzer via a blood outlet;

a dialysate inlet that can direct dialysate into the dialysate compartment and a dialysate outlet that can direct dialysate out of the dialysate compartment; and

a housing encasing the dialysate compartment.

37. A medical system, comprising:

an implantable dialyzer having a filter pack encased in a housing selectively performing hemodialysis and/or ultrafiltration having a blood feed-in and a blood feed-out of the housing in fluid communication with the filter pack, and a dialysate feed-in and a dialysate feed-out of the housing in fluid communication with the filter pack;

percutaneous ports and conduits; and

a detachable external module connected to the implantable dialyzer via the percutaneous ports and conduits.

38. The medical system of claim 37, further comprising a pump in fluid communication with the implantable dialyzer.

39. The medical system of claim 37, further comprising:

one or more electrical ports facilitating electrical connection between the implantable dialyzer and the external module.

40. The medical system of claim 37, further comprising:

plumbing facilitating fluid communication between the implantable dialyzer and external module.

41. The medical system of claim 37, wherein the external module has one or more reservoirs, a collection receptacle, a pump, valves, a control unit, a power supply, and plumbing.

42. A method, comprising the steps of:

introducing a dialysate into a patient in need thereof, and

dialyzing blood intra-corporeally.

43. The method of claim 42, further comprising the steps of:

feeding blood into an implantable dialyzer from an artery,

dialyzing the blood across a membrane using the dialysate,

collecting effluent dialysate, and

feeding the dialyzed blood out of the dialyzer into a vein.

44. The method of claim 43, wherein the dialysis is performed across the membrane using a pressure differential between an arterial and a venous side.

45. The method of claim 43, wherein the dialysis is performed across the membrane using a pump.

46. The method of claim 42, further comprising the steps of:

performing ultrafiltration by feeding blood from an artery into an implantable dialyzer,

filtering the blood across a membrane,

collecting an effluent filtrate, and

feeding the filtered blood out of the dialyzer into a vein.

47. The method of claim 43, further comprising the step of:

expelling the effluent dialysate extra-corporeally.

48. The method of claim 46, further comprising the step of:

directing the effluent filtrate to the patient'"'"'s bladder.

49. A method for continuous blood flow in a medical device, comprising the steps of:

directing blood into one or more blood feed channels, a portion of the blood being directed into one or more blood membrane channels,

receiving blood from the one or more blood membrane channels in a blood return channel,

directing dialysate into one or more dialysate feed channels, a portion of the dialysate being directed into one or more dialysate membrane channels, and receiving dialysate from the one or more dialysate membrane channels in a dialysate return channel.