Methods for enhancing the efficiency of creating a borehole using high power laser systems

• US 20130192894A1
• Filed: 03/13/2013
• Published: 08/01/2013
• Est. Priority Date: 08/20/2008
• Status: Active Grant

• Current Assignee: Foro Energy, Inc.
• Original Assignee: Foro Energy, Inc.
• Inventors: Zediker, Mark S., Rinzler, Charles C., Faircloth, Brian O., Koblick, Yeshaya, Moxley, Joel F.
• Granted Patent: US 8,757,292 B2
• Time in Patent Office: Days
• US Class Current: 175/16
• CPC Class Codes: E21B 10/60 characterised by conduits or nozzles for drilling fluids for roller bits E21B10/18; for percussion drill bits E21B10/38
• CPC Class Codes: E21B 21/103 Down-hole by-pass valve arrangements, i.e. between the inside of the drill string and the annulus valves specifically for maintaining circulation of drilling fluid while connecting or disconnecting tubular joints E21B21/019
• CPC Class Codes: E21B 29/00 Cutting or destroying pipes, packers, plugs or wire lines, located in boreholes or wells, e.g. cutting of damaged pipes, of windows; Deforming of pipes in boreholes or wells; Reconditioning of well casings while in the ground
• CPC Class Codes: E21B 43/11 Perforators; Permeators
• CPC Class Codes: E21B 7/14 Drilling by use of heat, e.g. flame drilling
• CPC Class Codes: E21B 7/15 of electrically generated heat

Abstract

There is provided a system, apparatus and methods for the laser drilling of a borehole in the earth. There is further provided with in the systems a means for delivering high power laser energy down a deep borehole, while maintaining the high power to advance such boreholes deep into the earth and at highly efficient advancement rates.

Claims

1-86. -86. (canceled)

87. A method of enhancing the efficiency of forming a borehole using a high power laser having at least about 10 kW of power, the method comprising:

a. a plurality of steps defining a critical path to complete a borehole,

b. advancing a high power laser beam transmission fiber into a borehole;

i. the transmission fiber comprising a distal end, a proximal end, and a length of at least about 1000 feet extending between the distal and proximal ends, the distal end being advanced down the borehole;

ii. the transmission fiber comprising a means for suppressing nonlinear scattering phenomena arising from the transmission of at least about a 10 kW laser beam within the transmission fiber;

c. providing a high power laser beam having a power of at least about 10 kW to the proximal end of the transmission fiber;

d. transmitting the laser beam down the length of the transmission fiber so that the beam exits the distal end; and

,

e. directing the laser beam to a location associated with the borehole and thereby performing a step;

f. wherein, the laser performed step, in part, shortens the critical path to complete the borehole.

88. The method of enhancing the efficiency of forming a borehole of claim 87, wherein the laser performed step is selected from the group consisting of advancing the borehole, workover and completion activities, pipe cutting, casing cutting, perforating, perforating production casing, removing a well plug, and window cutting.

89. The method of enhancing the efficiency of forming a borehole of claim 87, comprising directing the laser beam to a second location associated with the borehole and thereby performing a second step, wherein, the second laser performed step, in part, shortens the critical path to complete the borehole.

90. The method of enhancing the efficiency of forming a borehole of claim 89, wherein the second laser performed step is selected from the group consisting of advancing the borehole, workover and completion activities, pipe cutting, casing cutting, perforating, perforating production casing, removing a well plug, and window cutting.

91. The method of enhancing the efficiency of forming a borehole of claim 87, wherein the laser beam has an M² of less than about 2 and a beam parameter product of about less than 100.

92. A method of enhancing the efficiency of forming a borehole using a high power laser having at least about 10 kW of power, the method comprising:

a. a plurality of steps defining a critical path to complete a borehole,

b. advancing a high power laser beam transmission cable into a borehole having a depth of at least about 1,000 feet, the transmission cable comprising a distal end, a proximal end, and a length extending between the distal and proximal ends, wherein the distal end is advanced into the borehole;

c. propagating a high power laser beam, having a power of at least about 10 kW, into the proximal end of the transmission cable;

d. transmitting the laser beam down the length of the transmission cable so that the beam exits the distal end;

e. suppressing nonlinear scattering phenomena arising from the transmission of the high power laser beam;

f. directing the laser beam to a surface in the borehole;

g. directing the laser beam to a location associated with the borehole and thereby performing a step; and

,

h. wherein, the laser performed step, in part, shortens the critical path to complete the borehole.

93. The method of enhancing the efficiency of forming a borehole of claim 92, wherein the laser performed step is selected from the group consisting of advancing the borehole, workover and completion activities, pipe cutting, casing cutting, perforating, perforating production casing, removing a well plug, and window cutting.

94. The method of enhancing the efficiency of forming a borehole of claim 93, comprising directing the laser beam to a second location associated with the borehole and thereby performing a second step, wherein, the second laser performed step, in part, shortens the critical path to complete the borehole.

95. The method of enhancing the efficiency of forming a borehole of claim 94, wherein the second laser performed step is selected from the group consisting of advancing the borehole, workover and completion activities, pipe cutting, casing cutting, perforating, perforating production casing, removing a well plug, and window cutting.

96. The method of claim 93, wherein the nonlinear scattering phenomena is Stimulated Brillouin Scattering.

97. The method of claim 93, wherein suppressing the nonlinear scattering phenomena comprises spoiling the coherence of the nonlinear scattering phenomena.

98. The method of claim 93, comprising varying the linewidth, suppressing a gain function, whereby a nonlinear phenomena is suppressed.

99. The method of claim 93, wherein the high power laser source is a solid-state laser, and the high power laser beam has a power of at least about 20 kW, and is propagated as a continuous wave.

100. The method of claim 93, wherein the high power laser source comprises a combination of a plurality of solid-state laser sources, wherein each source from the plurality of sources provides a high power laser beam having a power of at least about 20 kW and a linewidth, wherein the step for suppressing comprises combining the laser beams from the plurality of sources to provide a combined laser beam having an effective linewidth greater than the linewidth of a source from the plurality of sources.

101. The method of claim 93, wherein the transmission comprises an optical fiber comprising a core having a core diameter of at least about 100 microns, a first protective member and a second protective member, wherein the protective members are selected from the group consisting of a steel tube, a polymer coating, a Teflon coating, a polyimide, an acrylate, a carbon polyamide, and a carbon coating.

102. A method for reducing the critical path for forming a borehole by using a high power laser to perform laser operations in the borehole, the method comprising:

a. a plurality of steps on a critical path to complete a borehole,

b. associating a high power optical fiber with a borehole;

c. propagating a high powered laser beam from a high power laser source into the high power optical fiber;

d. transmitting the laser beam through the high power optical fiber to a location associated with a step on the critical path;

e. suppressing a nonlinear scattering phenomena arising from the transmission of the high powered laser beam; and

,

f. delivering at least 10 kW of laser power to the location associated with the step on the critical path;

thereby performing the step;

wherein the critical path to complete the borehole is reduced.

103. The method of enhancing the efficiency of forming a borehole of claim 102, wherein the laser performed step is selected from the group consisting of advancing the borehole, workover and completion activities, pipe cutting, casing cutting, perforating, perforating production casing, removing a well plug, and window cutting.

104. The method of claim 103, wherein the laser beam source provides a continuous wave mode.

105. The method of claim 102, wherein the high power laser source comprises a combination of a plurality of solid-state laser sources, wherein each laser source of the combination is capable of providing a high power laser beam characterized by a linewidth, wherein the step for suppressing comprises combining the laser beams from each source of the combination to provide a combined laser beam having an effective linewidth greater than the linewidth of each source of the combination;

and wherein the combined beam is characterized by having a power of at least about 40 kW, wherein the borehole has a depth of at least about 1,000 feet and a location associated with the borehole is at a depth of at least about 1,000 feet.