ELECTROMECHANICAL CLUTCH AND TRANSMISSION

• US 20130310212A1
• Filed: 05/18/2012
• Published: 11/21/2013
• Est. Priority Date: 05/18/2012
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Hart, James M., Wilton, Daryl A., Mellet, Edward W.
• Granted Patent: US 8,814,744 B2
• Time in Patent Office: Days
• US Class Current: 475/276
• CPC Class Codes: F16D 27/04 with axially-movable friction surfaces
• CPC Class Codes: F16H 2200/0078 the gear ratio comprising twelve or more forward speeds
• CPC Class Codes: F16H 2200/2012 with four sets of orbital gears
• CPC Class Codes: F16H 2200/2048 with seven engaging means
• CPC Class Codes: F16H 3/66 composed of a number of gear trains without drive passing from one train to another

Abstract

A transmission is provided having an input member, an output member, at least four planetary gear sets, a plurality of coupling members and a plurality of torque transmitting mechanisms. Each of the planetary gear sets includes first, second and third members. The torque transmitting mechanisms include clutches and brakes actuatable in combinations of two to establish a plurality of forward gear ratios and one reverse gear ratio. An electromechanical rotating clutch assembly is provided that includes a rotor, an armature, and an electromagnetic coil. The electromagnetic coil is operable to selectively engage the rotor with the armature.

Claims

1. An electromechanical rotating clutch assembly for use in an automatic transmission having a first transmission part configured to rotate during at least one output gear speed of the automatic transmission and a second transmission member configured to rotate during at least one output gear speed of the automatic transmission, the electromechanical rotating clutch assembly being selectively engageable to interconnect the first transmission member with the second transmission member, the electromechanical rotating clutch assembly comprising:

a rotor coupled to the first transmission member;

an armature coupled to the second transmission member; and

an electromagnetic coil, the electromagnetic coil being operable to selectively engage the rotor with the armature.

2. The electromechanical rotating clutch assembly of claim 1, wherein the rotor has a rotor surface, wherein the armature has an armature surface, and wherein the electromagnetic coil is operable to selectively interconnect the armature surface with the rotor surface, the armature surface and the rotor surface being in contact with each other when interconnected.

3. The electromechanical rotating clutch assembly of claim 2, wherein the rotor surface is the sole portion of the rotor in contact with the armature when the electromechanical rotating clutch assembly is engaged.

4. The electromechanical rotating clutch assembly of claim 3, wherein the electromagnetic coil is operable to attract the armature toward and into contact with the rotor.

5. The electromechanical rotating clutch assembly of claim 4, wherein the rotor has portions forming a cavity in the rotor, the electromagnetic coil being at least partially disposed in the cavity of the rotor.

6. The electromechanical rotating clutch assembly of claim 5, wherein the armature comprises permanent magnet material, the rotor being magnetic when energized by the electromagnetic coil.

7. The electromechanical rotating clutch assembly of claim 6, wherein the armature surface is a planar surface perpendicular to a central input shaft of the transmission, and wherein the rotor surface is a planar surface perpendicular to the central input shaft of the transmission.

8. The electromechanical rotating clutch assembly of claim 7, further comprising a spring member supporting the armature, the spring member configured to bias the armature away from the rotor.

9. A transmission comprising:

an input member;

an output member;

first, second, third, and fourth planetary gear sets each having first, second, and third members;

a first interconnecting member continuously interconnecting the third member of the first planetary gear set with the third member of the fourth planetary gear set;

a second interconnecting member continuously interconnecting the second member of the first planetary gear set with the third member of the third planetary gear set;

a third interconnecting member continuously interconnecting the first member of the first planetary gear set with the second member of the second planetary gear set;

a fourth interconnecting member continuously interconnecting the third member of the second planetary gear set with the second member of the third planetary gear set;

a fifth interconnecting member continuously interconnecting the first member of the second planetary gear set with the second member of the fourth planetary gear set; and

seven torque transmitting mechanisms each selectively engageable to interconnect at least one of the first, second, and third members with at least one other of the first, second, third members and a stationary member,

wherein the seven torque transmitting mechanisms are selectively engageable in combinations of at least two to establish a plurality of forward speed ratios and at least one reverse speed ratio between the input member and the output member, a first torque transmitting mechanism of the seven torque transmitting mechanisms comprising a rotor, an armature, and an electromagnetic coil, the electromagnetic coil being operable to selectively engage the rotor with the armature.

10. The transmission of claim 9, wherein the second member of the third planetary gear set and the third member of the second planetary gear set are continuously connected for common rotation with one of the armature and the rotor, the first member of the third planetary gear set being continuously connected for common rotation with the other of the armature and the rotor.

11. The transmission of claim 10, wherein the rotor has a rotor surface, wherein the armature has an armature surface, and wherein the electromagnetic coil is operable to selectively interconnect the armature surface with the rotor surface, the armature surface and the rotor surface being in contact with each other when interconnected.

12. The transmission of claim 11, wherein the first torque transmitting mechanism is selectively engageable to interconnect the first member of the third planetary gear set with the second member of the third planetary gear set and the third member of the second planetary gear set;

wherein a second of the seven torque transmitting mechanisms is selectively engageable to interconnect the third member of the second planetary gear set and the second member of the third planetary gear set with the input member, the second member of the fourth planetary gear set, and the first member of the second planetary gear set;

wherein a third of the seven torque transmitting mechanisms is selectively engageable to interconnect the first member of the third planetary gear set with the stationary member;

wherein a fourth of the seven torque transmitting mechanisms is selectively engageable to interconnect the second member of the third planetary gear set and the third member of the second planetary gear set with the stationary member;

wherein a fifth of the seven torque transmitting mechanisms is selectively engageable to interconnect the third member of the first planetary gear set and the third member of the fourth planetary gear set with the stationary member;

wherein a sixth of the seven torque transmitting mechanisms is selectively engageable to interconnect the first member of the fourth planetary gear set with the stationary member;

wherein a seventh of the seven torque transmitting mechanisms is selectively engageable to interconnect the first member of the third planetary gear set with the input member, the second member of the fourth planetary gear set, and the first member of the second planetary gear set; and

wherein the output member is continuously connected for common rotation with the second member of the first planetary gear set and the third member of the third planetary gear set.

13. The transmission of claim 12, wherein the third member of the first planetary gear set, the third member of the fourth planetary gear set, the first member of the second planetary gear set, and the first member of the third planetary gear set are sun gear members;

wherein the second members of the first, second, third, and fourth planetary gear sets are planetary gear carrier members; and

wherein the first member of the first planetary gear set, the first member of the fourth planetary gear set, the third member of the second planetary gear set, and the third member of the third planetary gear set are ring gear members.

14. The transmission of claim 13, wherein the rotor surface is the sole portion of the rotor in contact with the armature when the first torque transmitting mechanism is engaged.

15. The transmission of claim 14, wherein the electromagnetic coil is operable to attract the armature toward and into contact with the rotor.

16. The transmission of claim 15, wherein the rotor has portions forming a cavity in the rotor, the electromagnetic coil being at least partially disposed in the cavity of the rotor.

17. The transmission of claim 16, wherein the armature comprises permanent magnet material, the rotor being magnetic when energized by the electromagnetic coil.

18. The transmission of claim 17, wherein the armature surface is a planar surface perpendicular to the input member, and wherein the rotor surface is a planar surface perpendicular to the input member.

19. The transmission of claim 18, further comprising a spring member supporting the armature, the spring member configured to bias the armature away from the rotor.

20. A transmission comprising:

a stationary member;

a first planetary gear set having a first sun gear member, a first planetary gear carrier member, and a first ring gear member;

a second planetary gear set having a second sun gear member, a second planetary gear carrier member, and a second ring gear member;

a third planetary gear set having a third sun gear member, a third planetary gear carrier member, and a third ring gear member;

a fourth planetary gear set having a fourth sun gear member, a fourth planetary gear carrier member, and a fourth ring gear member;

an input member continuously connected for common rotation with the second sun gear member and the fourth planetary gear carrier member;

an output member continuously connected for common rotation with the first planetary gear carrier member and the third ring gear member;

a first interconnecting member continuously interconnecting the first sun gear member with the fourth sun gear member;

a second interconnecting member continuously interconnecting the first ring gear member with the second planetary gear carrier member;

a third interconnecting member continuously interconnecting the second ring gear member with the third planetary gear carrier member;

a first clutch selectively engageable to interconnect the third sun gear member with the input member, the second sun gear member, and the fourth planetary gear carrier member;

a second clutch selectively engageable to interconnect the third planetary gear carrier member and the second ring gear member with the input member, the second sun gear member, and the fourth planetary gear carrier member;

a third clutch selectively engageable to interconnect the third planetary gear carrier member and the second ring gear member with the third sun gear member, the third clutch comprising a rotor, an armature, and an electromagnetic coil operable to selectively engage the rotor with the armature, wherein the rotor has a rotor surface, wherein the armature has an armature surface, and wherein the electromagnetic coil is operable to selectively interconnect the armature surface with the rotor surface, the armature surface and the rotor surface being in contact with each other when interconnected;

a first brake selectively engageable to interconnect the third sun gear member with the stationary member;

a second brake selectively engageable to interconnect the third planetary gear carrier member and the second ring gear member with the stationary member;

a third brake selectively engageable to interconnect the first sun gear member and the fourth sun gear member with the stationary member; and

a fourth brake selectively engageable to interconnect the fourth ring gear member with the stationary member,

wherein the first, second, and third clutches and the first, second, third, and fourth brakes are selectively engageable in combinations of at least two to establish at least twelve forward speed ratios and at least one reverse speed ratio between the input member and the output member.