METHOD AND APPARATUS FOR MAKING UNIFORM AND ULTRASMALL NANOPARTICLES
First Claim
1. A particle production system comprising:
- a plasma production chamber configured to produce a plasma stream;
a reaction chamber fluidly coupled to the plasma production chamber and having an ejection port, wherein the reaction chamber is configured to receive the plasma stream from the plasma production chamber, vaporize a precursor material with the plasma stream to form a reactive mixture stream comprising the vaporized precursor material entrained within plasma stream, and supply the reactive mixture stream to the ejection port;
a quench chamber having a wide end, a narrow end, a frusto-conical surface that narrows as it extends from the wide end to the narrow end away from the ejection port of the reaction chamber, a cooled mixture outlet formed at the narrow end, and a quench region formed within the quench chamber between the ejection port and the cooled mixture outlet, wherein the quench region is fluidly coupled to the ejection port of the reaction chamber and is configured to receive the reactive mixture stream from the ejection port of the reaction chamber, to cool the reactive mixture stream to form a cooled mixture stream, and to supply the cooled mixture stream to the cooled mixture outlet; and
a conditioning fluid injection ring disposed at the ejection port of the reaction chamber and configured to flow a conditioning fluid directly into the reactive mixture stream as the reactive mixture stream flows through the ejection port of the reaction chamber, thereby disturbing the flow of the reactive mixture stream, creating turbulence within the quench region and cooling the reactive mixture stream to form a cooled mixture stream comprising condensed nanoparticles.
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0 Petitions
Accused Products
Abstract
A system comprising: a plasma production chamber configured to produce a plasma; a reaction chamber vaporize a precursor material with the plasma to form a reactive mixture; a quench chamber having a frusto-conical surface and a quench region formed within the quench chamber between an ejection port of the reaction chamber and a cooled mixture outlet, wherein the quench region configured to receive the reactive mixture from the ejection port, to cool the reactive mixture to form a cooled mixture, and to supply the cooled mixture to the cooled mixture outlet; and a conditioning fluid injection ring disposed at the ejection port and configured to flow a conditioning fluid directly into the reactive mixture as the reactive mixture flows through the ejection port, thereby disturbing the flow of the reactive mixture, creating turbulence within the quench region and cooling the reactive mixture to form a cooled mixture comprising condensed nanoparticles.
34 Citations
32 Claims
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1. A particle production system comprising:
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a plasma production chamber configured to produce a plasma stream; a reaction chamber fluidly coupled to the plasma production chamber and having an ejection port, wherein the reaction chamber is configured to receive the plasma stream from the plasma production chamber, vaporize a precursor material with the plasma stream to form a reactive mixture stream comprising the vaporized precursor material entrained within plasma stream, and supply the reactive mixture stream to the ejection port; a quench chamber having a wide end, a narrow end, a frusto-conical surface that narrows as it extends from the wide end to the narrow end away from the ejection port of the reaction chamber, a cooled mixture outlet formed at the narrow end, and a quench region formed within the quench chamber between the ejection port and the cooled mixture outlet, wherein the quench region is fluidly coupled to the ejection port of the reaction chamber and is configured to receive the reactive mixture stream from the ejection port of the reaction chamber, to cool the reactive mixture stream to form a cooled mixture stream, and to supply the cooled mixture stream to the cooled mixture outlet; and a conditioning fluid injection ring disposed at the ejection port of the reaction chamber and configured to flow a conditioning fluid directly into the reactive mixture stream as the reactive mixture stream flows through the ejection port of the reaction chamber, thereby disturbing the flow of the reactive mixture stream, creating turbulence within the quench region and cooling the reactive mixture stream to form a cooled mixture stream comprising condensed nanoparticles. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. A method of producing nanoparticles, the method comprising:
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vaporizing a precursor material with a plasma stream within a reaction chamber, thereby forming a reactive mixture stream comprising the vaporized precursor material entrained within the plasma stream; flowing the reactive mixture stream through an ejection port of the reaction chamber and into a quench region of a quench chamber a frusto-conical surface that narrows as it extends away from the ejection port of the reaction chamber; flowing a conditioning fluid through an injection ring disposed at the ejection port of the reaction chamber into the reactive mixture stream as the reactive mixture stream flows through the ejection port of the reaction chamber, thereby disturbing the flow of the reactive mixture stream and creating turbulence within the quench region; and quenching the reactive mixture stream within the quench region to form a cooled mixture stream comprising condensed nanoparticles; and flowing the cooled mixture stream through a cooled mixture outlet of the quench chamber. - View Dependent Claims (13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25)
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26. A method of producing nanoparticles comprising:
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applying a plasma stream to a precursor material within a reaction chamber, thereby forming a reactive mixture stream comprising vaporized precursor material entrained within the plasma stream; flowing the reactive mixture stream through an ejection port of the reaction chamber and into a frusto-conical-shaped quench chamber; flowing a conditioning fluid into the reactive mixture stream as the reactive mixture stream flows through the ejection port to disturb the flow of the reactive mixture stream and to cool the reactive mixture stream to form a cooled mixture stream comprising condensed nanoparticles. - View Dependent Claims (27, 28, 29, 30, 31, 32)
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Specification