MANUAL TREADMILL AND METHODS OF OPERATING THE SAME

• US 20140213419A1
• Filed: 04/02/2014
• Published: 07/31/2014
• Est. Priority Date: 03/17/2009
• Status: Active Grant

• Current Assignee: Woodway USA Incorporated
• Original Assignee: Woodway USA Incorporated
• Inventors: Bayerlein, Douglas G., Emons, Vance E., Oblamski, Nicholas A., Hoerig, Scott D., Zank, Matthew J., Zimpel, Robert L., Richards, Joel W.
• Granted Patent: US 8,986,169 B2
• Time in Patent Office: Days
• US Class Current: 482/54
• CPC Class Codes: A63B 21/0053 using alternators or dynamos
• CPC Class Codes: A63B 21/0054 for charging a battery
• CPC Class Codes: A63B 21/0055 the produced electric power used as a source for other equipment, e.g. for TVs
• CPC Class Codes: A63B 21/157 Ratchet-wheel links; Overrunning clutches; One-way clutches
• CPC Class Codes: A63B 22/0017 the adjustment being controlled by movement of the user
• CPC Class Codes: A63B 22/0023 the inclination of the main axis of the movement path being adjustable, e.g. the inclination of an endless band
• CPC Class Codes: A63B 22/02 with movable endless bands , e.g. treadmills other training appliances for running on the spot A63B69/0028
• CPC Class Codes: A63B 22/0235 driven by a motor
• CPC Class Codes: A63B 22/0285 Physical characteristics of the belt, e.g. material, surface, indicia
• CPC Class Codes: A63B 2230/06 heartbeat rate only
• CPC Class Codes: A63B 2230/75 calorie expenditure
• CPC Class Codes: A63B 23/04 for lower limbs training appliances for special sports A63B69/00; for the purpose of producing mechanical power F03G5/00

Abstract

A manually operated treadmill is provided. The treadmill includes a treadmill frame, a front shaft rotatably coupled to the treadmill frame, a rear shaft rotatably coupled to the treadmill frame, a running belt including a contoured running surface upon which a user of the treadmill may run, wherein the running belt is disposed about the front and rear shafts such that force generated by the user causes rotation of the front shaft and the rear shaft and also causes the running belt to rotate about the front shaft and the rear shaft without the rotation of the running belt being generated by a motor, and a one-way bearing assembly configured to prevent rotation of the running surface of the running belt in one direction.

Claims

1. A manually operated treadmill comprising:

a treadmill frame having a front end and a rear end opposite the front end;

a front shaft rotatably coupled to the treadmill frame at the front end;

a rear shaft rotatably coupled to the treadmill frame at the rear end;

a running belt including a curved running surface upon which a user of the treadmill may run, wherein the running belt is disposed about the front and rear shafts such that force generated by the user causes rotation of the front shaft and the rear shaft and also causes the running surface of the running belt to move from the front shaft toward the rear shaft; and

a one-way bearing assembly coupled to at least one of the front shaft and the rear shaft, wherein the one-way bearing assembly prevents rotation of at least one of the front shaft and the rear shaft in one direction and permits rotation of at least one of the front shaft and the rear shaft in the opposite direction to restrict rotation of the running belt in a single direction;

wherein the treadmill is configured to allow the user to manually control the speed of the running belt and to facilitate maintenance of a contour of the curved running surface.

2. The manually operated treadmill of claim 1, wherein the front shaft is configured such that the speed of the running belt at the front shaft is greater than the speed of the running belt at the rear shaft.

3. The manually operated treadmill of claim 2, further comprising:

a front pulley coupled to the front shaft; and

a rear pulley coupled to the rear shaft;

wherein the running belt is supported by and contacts the front pulley and the rear pulley, wherein the radius of the front pulley is greater than the radius of the rear pulley.

4. The manually operated treadmill of claim 3, wherein the difference between the radius of the front pulley and the radius of the rear pulley is less than approximately 0.1 inches.

5. The manually operated treadmill of claim 4, wherein the difference between the radius of the front pulley and the radius of the rear pulley is between approximately 0.005 and 0.035 inches.

6. The manually operated treadmill of claim 2, further comprising a braking system configured to slow rotation of the rear shaft resulting in the greater speed of the running belt at the front shaft.

7. The manually operated treadmill of claim 1, further comprising a synchronizing system coupled to both the front and rear shafts, wherein the synchronizing system is configured to provide a force that acts to resist differential rotation of the front and rear shafts.

8. The manually operated treadmill of claim 1, wherein the treadmill is configured to prevent movement of the running surface of the running belt in a direction from the rear shaft toward the front shaft.

9. The manually operated treadmill of claim 1, wherein the curved running surface comprising at least a convex curved section and a concave curved section, wherein the concave curved section is located between the front shaft and the convex curved section.

10. A manually operated treadmill comprising:

a treadmill frame;

a front shaft rotatably coupled to the treadmill frame;

a rear shaft rotatably coupled to the treadmill frame;

a running belt including a contoured running surface upon which a user of the treadmill may run, wherein the running belt is disposed about the front and rear shafts such that force generated by the user causes rotation of the front shaft and the rear shaft and also causes the running belt to rotate about the front shaft and the rear shaft without the rotation of the running belt being generated by a motor; and

a one-way bearing assembly configured to prevent rotation of the running surface of the running belt in one direction.

11. The manually operated treadmill of claim 10, wherein the one-way bearing assembly is rotatably coupled to the rear shaft and coupled to the treadmill frame.

12. The manually operated treadmill of claim 10, further comprising:

at least one track supported by the treadmill frame, at least a portion of the at least one track substantially replicating at least a portion of the contoured running surface; and

a plurality of roller assemblies supporting the running belt, the plurality of roller assemblies being movably coupled to at least a portion of the at least one track so that the running belt may rotate relative to the at least one track and will follow a relative contour of at least a portion of the contoured running surface.

13. The manually operated treadmill of claim 10, further comprising:

at least one magnet supported by one of the treadmill frame and the running belt and the other of the treadmill frame and the running belt being magnetically attracted to the at least one magnet adjacent to the running surface so that the running belt substantially follows a contour of the contoured running surface.

14. A manually operated treadmill comprising:

a frame supported on a substantially horizontal surface;

a front shaft assembly supported by the frame and comprising;

a front shaft; and

at least one front running belt pulley supported by the front shaft;

a rear shaft assembly supported by the frame a spaced distance from the front shaft and comprising;

a rear shaft; and

at least one rear running belt pulley supported by the rear shaft;

a running belt supported at least in part by the front shaft assembly and the rear shaft assembly, the running belt including a front portion adjacent the front shaft assembly, a rear portion adjacent the rear shaft assembly, and a central portion intermediate the front portion and the rear portion, the front portion and the rear portion being positioned vertically higher than a lowest point found in the central portion to form a curved running surface upon which a user of the treadmill may walk or run, wherein gravitational force acting upon weight of the user'"'"'s body on the running belt relative to the lowest point of the running belt causes rotation of the running belt, front shaft, and the rear shaft without the aid of a motor; and

a one-way bearing assembly cooperating with one of the front shaft and the rear shaft to permit rotation of said one of the front shaft and the rear shaft in only one direction.

15. The manually operated treadmill of claim 14, wherein the one-way bearing assembly cooperates with the rear shaft.

16. The manually operated treadmill of claim 14, further comprising at least one bearing rail having a plurality of bearings forming a top profile, the top profile defined by a front portion adjacent the front shaft assembly, a rear portion adjacent the rear shaft assembly, and a central portion intermediate the front portion and the rear portion, the central portion having a concave curve, and the front portion and the rear portion being continuations of the concave curve;

wherein the running surface of the running belt is supported by the top profile of the at least one bearing rail such that the running surface substantially corresponds to the shape of the top profile of the at least one bearing rail.

17. The manually operated treadmill of claim 16, the at least one bearing rail extending along the frame and longitudinally aligned with one of the at least one front running belt pulley and one of the at least one rear running belt pulley.

18. The manually operated treadmill of claim 17, wherein the running belt comprises a plurality of laterally extending slats.

19. The manually operated treadmill of claim 18, wherein:

the front shaft assembly comprises a second front running belt pulley supported by the front shaft and spaced laterally from the at least one front running belt pulley;

the rear shaft assembly comprises a second rear running belt pulley supported by the rear shaft and spaced laterally from the at least one rear running belt pulley;

the at least one bearing rail further comprises a second bearing rail having a plurality of bearings forming a top profile matching the top profile of the first of the at least one bearing rail, the second bearing rail being longitudinally aligned with the second front running belt pulley and the second rear running belt pulley;

the running belt comprises a first endless belt and a second endless belt, wherein the first endless belt is supported by the at least one front running belt pulley, the first of the at least one bearing rail, and the at least one rear running belt pulley, and wherein the second endless belt is supported by the second front running belt pulley, the second bearing rail, and the second rear running belt pulley; and

the plurality of laterally extending slats extend between the first endless belt and the second endless belt.

20. The manually operated treadmill of claim 19, wherein the rear portion of the at least one bearing rail is positioned and shaped to provide a smooth transition for the running belt from the at least one bearing rail onto the at least one rear running belt pulley.