Battery Electrolyte Level Monitor

• US 20140266230A1
• Filed: 03/17/2014
• Published: 09/18/2014
• Est. Priority Date: 03/15/2013
• Status: Abandoned Application

• Current Assignee: Philadelphia Scientific LLC (Philadelphia Scientific)
• Original Assignee: Philadelphia Scientific LLC (Philadelphia Scientific)
• Inventors: Worthington, John, Jones, Duncan
• Application Number:
  US14/215,382
• Publication Number:
  US 20140266230A1
• Time in Patent Office: Days
• US Class Current: 324/434
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/484 for measuring electrolyte level, electrolyte density or electrolyte conductivity
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H01M 2220/10 Batteries in stationary systems, e.g. emergency power source in plant
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Improvements to industrial battery monitoring devices include improved circuitry to make the device polarity insensitive and to allow it to operate over a wide range of battery voltages.

Claims

1. A device for monitoring the electrolyte level of a battery having multiple cells, comprising:

a) a housing;

b) a probe for insertion into a cell of said battery;

b) circuitry for monitoring said electrolyte level, said circuitry being electrically connected to said probe;

c) said circuitry including a circuit allowing said device to be powered by the total voltage of said battery;

d) said circuitry including a circuit making the device insensitive to the polarity of an input voltage; and

e) two electrical connectors for connection to the battery, said connectors being electrically connected to said circuitry.

2. The device of claim 1 wherein said circuit allowing said device to be powered by the total voltage of said battery comprises a switch mode power supply.

3. The device of claim 1 wherein said circuitry making the device insensitive to the polarity of an input voltage comprises a diode bridge.

4. The device of claim 2 wherein said circuitry making the device insensitive to the polarity of an input voltage comprises a diode bridge.

5. The device of claim 2 wherein said circuit allowing said device to be powered by the total voltage of said battery comprises a switch mode power supply using a wide-range pulse width modulation regulation method.

6. The device of claim 3 wherein said circuit allowing said device to be powered by the total voltage of said battery comprises a switch mode power supply using a wide-range pulse width modulation regulation method.

7. A device for monitoring the electrolyte level of a battery having multiple cells, comprising:

a) a housing;

b) a probe for insertion into a cell of said battery;

b) circuitry for monitoring said electrolyte level, said circuitry being electrically connected to said probe;

c) said circuitry including a circuit allowing said device to be powered by the total voltage of said battery; and

d) two electrical connectors for connection to the battery, said connectors being electrically connected to said circuitry.

8. The device of claim 7 wherein said circuit allowing said device to be powered by the total voltage of said battery comprises a switch mode power supply.

17. A battery, comprising:

a) multiple battery cells connected electrically in series, said cells having electrolyte therein, said electrolyte having a level;

b) a positive battery terminal connected to said cells;

c) a negative battery terminal connected to said cells; and

d) a device in accordance with claim 7 for monitoring the electrolyte level of the battery, one of said two electrical connectors being connected to said positive terminal, the other of said two electrical connectors being connected to said negative terminal.

19. The device of claim 8 wherein said circuit allowing said device to be powered by the total voltage of said battery comprises a switch mode power supply using a wide-range pulse width modulation regulation method.

9. A device for monitoring the electrolyte level of a battery having multiple cells, comprising:

a) a housing;

b) a probe for insertion into a cell of said battery;

b) circuitry for monitoring said electrolyte level, said circuitry being electrically connected to said probe;

c) said circuitry including a circuit making the device insensitive to the polarity of an input voltage to said device; and

d) two electrical connectors for connection to the battery, said connectors being electrically connected to said circuitry.

10. The device of claim 9 wherein said circuitry making the device insensitive to the polarity of an input voltage comprises a diode bridge.

18. A battery, comprising:

a) multiple battery cells connected electrically in series, said cells having electrolyte therein, said electrolyte having a level;

b) a positive battery terminal connected to said cells;

c) a negative battery terminal connected to said cells; and

d) a device in accordance with claim 9 for monitoring the electrolyte level of the battery, one of said two electrical connectors being connected to said positive terminal, the other of said two electrical connectors being connected to said negative terminal.

11. A battery, comprising:

a) multiple battery cells connected electrically in series;

b) a positive battery terminal connected to said cells;

c) a negative battery terminal connected to said cells; and

d) a monitoring device for monitoring the battery, said device comprising;

i. first and second connectors, one of said connectors electrically connected to said positive battery terminal, the other of said connectors electrically connected to said negative battery terminal;

ii. circuitry for monitoring said battery, said circuitry being electrically connected to said first and second connectors to receive power from said battery;

iii. said circuitry including a circuit allowing said device to be powered by the total voltage of said battery;

iv. said circuitry including a circuit making the device insensitive to the polarity of an input voltage.

12. The battery of claim 11, wherein said monitoring device comprises an electrolyte level monitoring device having a probe for insertion into one of said cells, said circuitry further including a circuit for monitoring said electrolyte level, said probe being electrically connected to said circuitry.

13. The battery of claim 12 wherein said circuit allowing said monitoring device to be powered by the total voltage of said battery comprises a switch mode power supply.

14. The battery of claim 12 wherein said circuit making the monitoring device insensitive to the polarity of an input voltage comprises a diode bridge.

15. The battery of claim 13 wherein said circuit making the monitoring device insensitive to the polarity of an input voltage comprises a diode bridge.

16. The battery of claim 11 wherein said monitoring device further comprises two insulation-piercing connectors electrically connected to said circuitry and configured to extend from a housing for said circuitry.

20. The device of claim 13 wherein said circuit allowing said device to be powered by the total voltage of said battery comprises a switch mode power supply using a wide-range pulse width modulation regulation method.