ELECTROMAGNETIC COMPATIBILITY FILTER WITH AN INTEGRATED POWER LINE COMMUNICATION INTERFACE

• US 20150029766A1
• Filed: 07/29/2014
• Published: 01/29/2015
• Est. Priority Date: 07/29/2013
• Status: Active Grant

• Current Assignee: Enphase Energy Incorporated
• Original Assignee: Enphase Energy Incorporated
• Inventors: Harrison, Michael
• Granted Patent: US 10,367,408 B2
• Time in Patent Office: Days
• US Class Current: 363/40
• CPC Class Codes: H02M 1/123 Suppression of common mode voltage or current
• CPC Class Codes: H02M 1/126 using passive filters
• CPC Class Codes: H02M 1/15 using active elements
• CPC Class Codes: H03H 7/427 Common-mode filters H02J3/01 and H02M1/126 takes precedence

Abstract

An embodiment of the present invention is directed to an integrated electromagnetic compatibility (EMC) filter and power line communication (PLC) interface. The EMC filter and PLC interface comprises a first filter winding and a second filter winding configured as a common mode choke; and a two-part winding on the common mode choke, wherein the two-part winding comprises (i) a first winding coupled proximate the first filter winding and (ii) a second winding coupled proximate the second filter winding, wherein the first winding and the second winding have an equal number of turns, and wherein phasing of the first winding is reversed with respect to the second winding.

Claims

1. An integrated electromagnetic compatibility (EMC) filter and power line communication (PLC) interface, comprising:

a first filter winding and a second filter winding configured as a common mode choke; and

a two-part winding on the common mode choke, wherein the two-part winding comprises (i) a first winding coupled proximate the first filter winding; and

(ii) a second winding coupled proximate the second filter winding, wherein the first winding and the second winding have an equal number of turns, and wherein phasing of the first winding is reversed with respect to the second winding.

2. The integrated EMC and PLC interface of claim 1, wherein the equal number of turns ranges from 10 to 100 turns.

3. The integrated EMC and PLC interface of claim 1 wherein a number of turns for the first filter winding, second filter winding, the first winding, and the second winding are equal.

4. The integrated EMC and PLC interface of claim 1 wherein a number of turns of each of the first and second filter windings is independent of a number of turns of each of the first and second windings.

5. The integrated EMC and PLC interface of claim 4, wherein the number of turns of each of the first and second filter windings is based on EMC performance.

6. The integrated EMC and PLC interface of claim 4, wherein the number of turns of each of the first and second filter windings is based on PLC performance.

7. The integrated EMC and PLC interface of claim 1 wherein the first and second windings are coupled to a PLC interface buffer.

8. The integrated EMC and PLC interface of claim 7, wherein the PLC interface buffer is referenced to ground.

9. The integrated EMC and PLC interface of claim 8 wherein a safety rated isolation is employed between (a) the first and second filter windings and (b) the first and second windings.

10. The integrated EMC and PLC interface of claim 9 wherein the first and second windings are triple insulated wire.

11. An inverter comprising:

a power conversion module coupled to a DC power source for converting DC power from the DC power source to AC power;

an integrated electromagnetic compatibility (EMC) filter and power line communication (PLC) interface, coupled between the power conversion module and an AC output of the inverter, comprising;

a first filter winding and a second filter winding configured as a common mode choke; and

a two-part winding on the common mode choke, wherein the two-part winding comprises;

(i) a first winding coupled proximate the first filter winding; and

(ii) a second winding coupled proximate the second filter winding, wherein the first winding and the second winding have an equal number of turns, and wherein phasing of the first winding is reversed with respect to the second winding.

12. The inverter of claim 11, further comprising:

a PLC interface buffer, coupling the PLC interface and a controller, wherein the controller controls the power conversion module.

13. The inverter of claim 12, wherein the PLC interface buffer comprises:

a first bi-directional buffer; and

a second bi-directional buffer, wherein the PLC interface buffer performs at least one of driving communication or receiving communication and the PLC interface buffer is referenced to ground of the inverter.

14. The inverter of claim 13, wherein a number of turns for the first filter winding, second filter winding, the first winding, and the second winding are equal.

15. The inverter of claim 13, wherein a number of turns of each of the first and second filter windings is independent of a number of turns of each of the first and second windings.

16. A power generation system comprising:

a DC power source; and

an inverter comprising;

a power conversion module coupled to the DC power source for converting DC power from the DC power source to AC power;

an integrated electromagnetic compatibility (EMC) filter and power line communication (PLC) interface, coupled between the power conversion module and an AC output of the inverter, comprising;

a first filter winding and a second filter winding configured as a common mode choke; and

a two-part winding on the common mode choke, wherein the two-part winding comprises;

(i) a first winding coupled proximate the first filter winding; and

(ii) a second winding coupled proximate the second filter winding, wherein the first winding and the second winding have an equal number of turns, and wherein phasing of the first winding is reversed with respect to the second winding.

17. The system of claim 16, wherein the inverter further comprises:

a PLC interface buffer, coupling the PLC interface and a controller, wherein the controller controls the power conversion module.

18. The system of claim 17, wherein the PLC interface buffer comprises:

a first bi-directional buffer; and

a second bi-directional buffer, wherein the PLC interface buffer performs at least one of driving communication or receiving communication and the PLC interface buffer is referenced to ground of the inverter.

19. The system of claim 18, wherein a number of turns for the first filter winding, second filter winding, the first winding, and the second winding are equal.

20. The system of claim 18, wherein a number of turns of each of the first and second filter windings is independent of a number of turns of each of the first and second windings.